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ZGJ-IV

Intelligent Paper Lid Machine

Precision

Efficiency

Cost-Effectivenes

ZGJ-IV Intelligent Paper Lid Machine is mainly used for the production of paper cup lids with paper cup diameter less than 10omm, and can design the corresponding drinking holes according to customer needs.

  • Max. top diameter: 100mm
  • Max. height: 25mm
  • Production speed: 100pcs/min
  • Air consumption: 0.6 m³/min
Optional functions
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General Description

ZGJ-IV Paper Lid Making Machine – High-Performance Lid Manufacturing

Discover Machinery's is a leading manufacturer of advanced paper cup packaging equipment, providing cutting-edge solutions for sustainable and efficient production. The ZGJ-IV paper lid making machine is specifically designed to produce high-quality, eco-friendly paper lids that serve as a sustainable alternative to plastic lids. With intelligent automation, precision engineering, and high-speed performance, this machine is an ideal choice for businesses seeking to enhance their lid manufacturing capabilities.

Driven by Double open type Cylindrical Cam

Uninterrupted integral spray lubrication system

Gear transmission

Bottom heating adopts Swiss Leister air heater

Integral machine base

Paper sheets conveyor system adopts linear guide

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Functions

Core Selling Points of Intelligent Paper Lid Machine

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High-Speed and Precise Lid Production
The ZGJ-IV paper cup lid making machine is built for efficiency, offering fast and precise manufacturing of durable paper lids. It seamlessly integrates forming, cutting, and shaping processes to ensure a secure fit for various paper cup sizes. The machine is perfect for businesses that require reliable and high-volume production while maintaining superior product quality.
Intelligent Automation for Maximum Productivity

Equipped with a state-of-the-art PLC control system, the ZGJ-IV paper lid forming machine delivers a fully automated operation, minimizing manual labor and maximizing efficiency. Its advanced features include:

· Automatic Paper Feeding System: Ensures smooth and accurate material input, reducing waste.

· High-Precision Cutting and Sealing: Guarantees uniform lid dimensions and a perfect fit for cups.

· Touchscreen Interface: Offers an intuitive user experience with easy adjustments for different lid sizes and designs.

By integrating these advanced automation technologies, the machine significantly increases production speed and consistency.

Robust and Durable Construction
The ZGJ-IV paper lid making machine is built with high-quality materials, ensuring long-term stability and reliability. Its reinforced mechanical structure allows for continuous high-speed operation while minimizing wear and tear. With minimal maintenance requirements, this machine provides a cost-effective solution for large-scale lid production.
Versatile Lid Production Capabilities
Flexibility is a key advantage of the ZGJ-IV paper cup lid making machine. It supports a wide range of lid sizes and styles, including flat lids, embossed lids, and custom-branded lids. Whether manufacturing standard coffee cup lids or specialty lids for promotional use, this machine provides the adaptability needed to meet diverse market demands.
Environmentally Friendly and Energy Efficient
With the growing global shift toward sustainable packaging, the ZGJ-IV paper lid forming machine is designed to support eco-friendly production. It operates with optimized energy efficiency while utilizing biodegradable and recyclable paper materials. By replacing plastic lids with paper alternatives, businesses can significantly reduce their environmental footprint while meeting consumer preferences for sustainable packaging.
Safety Features and Easy Maintenance

Operator safety and ease of maintenance are top priorities in industrial manufacturing. The ZGJ-IV paper lid making machine includes several safety-enhancing features:

· Emergency Stop System: Instantly halts operations in case of an issue.

· Automatic Fault Detection: Alerts operators to any malfunctions for quick troubleshooting.

· Easy-Access Design: Simplifies routine maintenance and cleaning, minimizing downtime.

General Description

Max. top diameter 100mm
Max. height 25mm
Production speed 100pcs/min
Rated Power 27.5kw
Air consumption 0.6m³/min
Net weight 4200kg
Dimension L2250*W1420*H1800

Customers' Questions and Answers About Ancillary Equipments

Are the DISCOVERY Paper Cup Making Ancillary Equipments compliant with international safety and food-grade standards?

Yes, all models strictly comply with international standards, ensuring compliance with the production requirements of global markets:

  • Safety standards: Pass CE (EU), UL (USA), ISO 12100 (machinery safety) certifications. All moving parts (e.g., conveyor belts, gears) are equipped with safety guards; emergency stop buttons are installed at 2-3 positions on each equipment (easy to reach in case of danger).
  • Food-grade standards: For equipments that come into contact with cups (e.g., inspection machine’s conveying rollers, stacking machine’s cup holders), the materials are food-grade stainless steel (304) or FDA-approved plastics — no harmful substances (like BPA) will migrate to the cups.
  • Quality management: The production process of the auxiliary equipments complies with ISO 9001 standards, and each equipment undergoes a 72-hour continuous operation test before delivery (ensuring stable performance).

How to choose the right DISCOVERY Paper Cup Making Ancillary Equipments for my production scale?

DISCOVERY provides targeted selection suggestions based on your daily cup output and product type, avoiding "over-purchase" or "under-matching":

  • Small-scale production (≤100,000 cups/day): It is recommended to choose 2-3 core equipments — automatic paper roll feeding machine (reduces manual labor) + cup counting & stacking machine (improves packing efficiency).
  • Medium-scale production (100,000-500,000 cups/day): It is recommended to match a "semi-automated set" — feeding machine + automatic inspection machine + stacking machine (ensures quality while improving efficiency).
  • Large-scale production (>500,000 cups/day): It is recommended to choose the "full-automated line" — feeding machine + waste recycling machine + inspection machine + drying machine + stacking machine (realizes unmanned operation from material to finished product).

Before purchasing, you can provide your production scale and product specifications (cup size, material), and our team will send a free customized selection plan within 1 working day.

What installation conditions are required for the DISCOVERY Paper Cup Making Ancillary Equipments?

The installation requirements of the DISCOVERY Paper Cup Making Ancillary Equipments are simple, and no special factory transformation is needed:

  • Space requirement: Most single auxiliary equipments have a compact footprint — e.g., the automatic inspection machine is 1.8m (length) × 0.8m (width) × 1.5m (height); the paper roll feeding machine is 2.0m × 1.0m × 1.8m.
  • Power & air supply:
    1. Power supply: 220V/380V (50/60Hz, customizable for different regions); the maximum power of a single equipment is ≤3kW (no need for dedicated high-voltage lines).
    2. Compressed air: Only the inspection machine and stacking machine need compressed air (0.5-0.7MPa, flow rate ≥0.1m³/min) — compatible with most factory air compressors.
  • Installation support: DISCOVERY provides a detailed English installation manual and video guide; if you need it, we can also arrange a remote installation verification (free of charge) to ensure correct docking with the main machine.

What is the warranty period of the DISCOVERY Paper Cup Making Ancillary Equipments, and what after-sales services are provided?

DISCOVERY provides comprehensive after-sales support to ensure the stable operation of the Paper Cup Making Ancillary Equipments:

  • Warranty period: 12 months for the entire machine (including core components like sensors, motors, and control panels); 6 months for 易损 parts (e.g., conveyor belts, detection probes).
  • Technical support: 24/7 online consultation via WhatsApp/email (response within 1 hour); for complex faults, remote debugging via video call (supported by English-speaking engineers).
  • On-site service: If remote debugging fails, DISCOVERY can arrange on-site maintenance (available in 30+ countries, including the USA, Germany, India, and Brazil) — the service fee is waived during the warranty period, and only travel expenses are charged after the warranty.
  • Spare parts supply: Common spare parts are stocked in 6 global warehouses, ensuring delivery within 3-5 working days.

Can the DISCOVERY Paper Cup Making Ancillary Equipments be customized for specific production needs?

Yes, customization is supported for most products in the DISCOVERY Paper Cup Making Ancillary Equipments range to match your unique production scenarios:

  • Size customization: For example, if you produce extra-large cups (500ml-1L) or mini cups (30ml-50ml), the inspection machine’s detection range and the stacking machine’s cup holder size can be adjusted.
  • Function customization: For example, adding a "UV sterilization module" to the cup conveying line (for food-grade cup production), or adding a "data recording function" to the inspection machine (automatically generating daily/weekly quality reports).
  • Integration customization: If you need to connect multiple auxiliary equipments (e.g., feeding machine → main machine → inspection machine → stacking machine) into a fully automated line, DISCOVERY can provide a customized control system to realize unified operation and data monitoring.

The customization lead time is usually 2-3 weeks, and no extra design fee is charged for standard customization needs.

Do the DISCOVERY Paper Cup Making Ancillary Equipments have energy-saving and environmental protection designs?

Yes, all DISCOVERY Paper Cup Making Ancillary Equipments integrate energy-saving and environmental protection features to meet the global "sustainable production" trend:

  • Energy-saving design: The core components (such as motors of feeding machines and fans of drying machines) use IE3-level high-efficiency motors, which reduce energy consumption by 15%-20% compared with ordinary motors; the drying machine also has an intelligent temperature control function (automatically adjusts temperature according to cup material, avoiding energy waste).
  • Environmental protection design: The waste paper recycling machine can crush leftover paper into recyclable paper pulp (directly sold to paper mills) or reprocessed into small paper pads; all plastic parts of the equipments use recyclable PP materials (complying with EU RoHS standards).

Can the DISCOVERY Paper Cup Making Ancillary Equipments help reduce labor costs?

Absolutely—reducing labor dependence is a key design goal of the DISCOVERY Paper Cup Making Ancillary Equipments, and the specific labor-saving effects are reflected in multiple links:

  • Feeding link: The automatic paper roll feeding machine replaces 1-2 manual workers (no need to manually lift and load 50-100kg paper rolls);
  • Inspection link: The automatic inspection machine replaces 3-4 manual inspectors (avoids eye fatigue and missed inspections caused by long-term work);
  • Packing link: The cup counting & stacking machine replaces 1 manual sorter (automatically completes counting, stacking, and conveying to the packing table).

Taking a medium-sized factory with a daily output of 500,000 cups as an example, the full set of auxiliary equipments can reduce 5-7 labor positions, saving about $3,000-$5,000 in monthly labor costs.

How does the automatic inspection machine in DISCOVERY Paper Cup Making Ancillary Equipments ensure cup quality?

The automatic inspection machine is a core product in the range, focusing on solving the problem of "high manual inspection error rate and low efficiency":

  1. Multi-dimensional detection: It can simultaneously detect 5 key quality indicators—cup body leakage (using air pressure testing), rim burrs (using optical sensors), wall thickness uniformity (using laser scanning), printing position deviation (using image comparison), and cup height accuracy (using mechanical measuring heads).
  2. High precision & efficiency: The detection accuracy is ≤0.1mm, and the speed can reach 80-120 cups per minute (equivalent to the efficiency of 3-4 manual inspectors).
  3. Real-time linkage: When a defective cup is detected, it will automatically push the cup to the waste bin, and synchronously send a signal to the main cup-making machine (if connected) to remind it to adjust parameters (e.g., if multiple leakage cups appear, it will prompt to check the bonding temperature).

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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