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ZGJ-IV

Intelligent Paper Lid Machine

Precision

Efficiency

Cost-Effectivenes

ZGJ-IV Intelligent Paper Lid Machine is mainly used for the production of paper cup lids with paper cup diameter less than 10omm, and can design the corresponding drinking holes according to customer needs.

  • Max. top diameter: 100mm
  • Max. height: 25mm
  • Production speed: 100pcs/min
  • Air consumption: 0.6 m³/min
Optional functions
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Product Comparison

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General Description

ZGJ-IV Paper Lid Making Machine – High-Performance Lid Manufacturing

Discover Machinery's is a leading manufacturer of advanced paper cup packaging equipment, providing cutting-edge solutions for sustainable and efficient production. The ZGJ-IV paper lid making machine is specifically designed to produce high-quality, eco-friendly paper lids that serve as a sustainable alternative to plastic lids. With intelligent automation, precision engineering, and high-speed performance, this machine is an ideal choice for businesses seeking to enhance their lid manufacturing capabilities.

Driven by Double open type Cylindrical Cam

Uninterrupted integral spray lubrication system

Gear transmission

Bottom heating adopts Swiss Leister air heater

Integral machine base

Paper sheets conveyor system adopts linear guide

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Parameters

Max. top diameter 100mm
Max. height 25mm
Production speed 100pcs/min
Rated Power 27.5kw
Air consumption 0.6m³/min
Net weight 4200kg
Dimension L2250*W1420*H1800

Functions

Core Selling Points of Intelligent Paper Lid Machine

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High-Speed and Precise Lid Production
The ZGJ-IV paper cup lid making machine is built for efficiency, offering fast and precise manufacturing of durable paper lids. It seamlessly integrates forming, cutting, and shaping processes to ensure a secure fit for various paper cup sizes. The machine is perfect for businesses that require reliable and high-volume production while maintaining superior product quality.
Intelligent Automation for Maximum Productivity

Equipped with a state-of-the-art PLC control system, the ZGJ-IV paper lid forming machine delivers a fully automated operation, minimizing manual labor and maximizing efficiency. Its advanced features include:

· Automatic Paper Feeding System: Ensures smooth and accurate material input, reducing waste.

· High-Precision Cutting and Sealing: Guarantees uniform lid dimensions and a perfect fit for cups.

· Touchscreen Interface: Offers an intuitive user experience with easy adjustments for different lid sizes and designs.

By integrating these advanced automation technologies, the machine significantly increases production speed and consistency.

Robust and Durable Construction
The ZGJ-IV paper lid making machine is built with high-quality materials, ensuring long-term stability and reliability. Its reinforced mechanical structure allows for continuous high-speed operation while minimizing wear and tear. With minimal maintenance requirements, this machine provides a cost-effective solution for large-scale lid production.
Versatile Lid Production Capabilities
Flexibility is a key advantage of the ZGJ-IV paper cup lid making machine. It supports a wide range of lid sizes and styles, including flat lids, embossed lids, and custom-branded lids. Whether manufacturing standard coffee cup lids or specialty lids for promotional use, this machine provides the adaptability needed to meet diverse market demands.
Environmentally Friendly and Energy Efficient
With the growing global shift toward sustainable packaging, the ZGJ-IV paper lid forming machine is designed to support eco-friendly production. It operates with optimized energy efficiency while utilizing biodegradable and recyclable paper materials. By replacing plastic lids with paper alternatives, businesses can significantly reduce their environmental footprint while meeting consumer preferences for sustainable packaging.
Safety Features and Easy Maintenance

Operator safety and ease of maintenance are top priorities in industrial manufacturing. The ZGJ-IV paper lid making machine includes several safety-enhancing features:

· Emergency Stop System: Instantly halts operations in case of an issue.

· Automatic Fault Detection: Alerts operators to any malfunctions for quick troubleshooting.

· Easy-Access Design: Simplifies routine maintenance and cleaning, minimizing downtime.

Control System
  • Expert Feature & Benefit: Industrial-grade PLC with an intuitive HMI touchscreen. Supports graphic upload, database connectivity for variable data, and remote monitoring.

  • Pain Point Solved: Simplifies operation and changeovers. Enables quick shifts between different designs or codes without physical tooling, drastically reducing downtime and eliminating human error in manual coding.

Fully Automated Operation
  • Expert Feature & Benefit: Integrated with line encoders and sensors for automatic triggering. Features automatic focus adjustment and requires no operator intervention during production.

  • Pain Point Solved: Eliminates the labor cost associated with loading labels or maintaining ink systems. Enables true lights-out manufacturing for unmanned shifts, maximizing overall equipment effectiveness (OEE).

Energy-Efficient and Cost-Effective Design
  • Expert Feature & Benefit: ;Solid-state fiber laser technology consumes significantly less power than CO2 lasers or traditional printing systems. A Zero-Consumables design eliminates ongoing costs for inks, solvents, and labels.

  • Pain Point Solved: Drastically reduces operational expenditure (OPEX). The removal of recurring consumable costs provides a clear and rapidly increasing return on investment over the machine's lifetime.

Competitive Pricing with Long-Term Benefits
  • Expert Feature & Benefit: Competitively priced with a transparent Total Cost of Ownership (TCO). Built with industrial components for exceptional reliability and a long Mean Time Between Failures (MTBF).

  • Pain Point Solved: While the initial investment is competitive, the real value is in the long-term savings from zero consumables, minimal maintenance, and maximized uptime, leading to a superior ROI compared to any other marking method.

Why Choose Discover Machinery's?

Choosing Discover is an investment in unparalleled performance and partnership.

  • Focus on Permanence and Value: We understand that a mark represents your brand promise. Our technology ensures that promise remains clear and intact from production to end-user, adding value and security.
  • Hygiene and Sustainability Leadership: Our ink-free, label-free process supports the highest food safety standards and helps you achieve your sustainability goals by reducing waste and eliminating harmful chemicals.
  • Data-Driven Uptime: We provide solutions backed by high OEE metrics. Our machines are designed for reliability, ensuring your production line never stops due to marking system failure.
  • Global Compliance, Local Expertise: Our systems are CE certified and supported by a global network of technicians, ensuring you receive prompt, local service and compliance peace of mind.
  • A True Partnership: We act as your strategic ally, providing detailed TCO analyses and custom solutions to ensure our laser marking system becomes a cornerstone of your operational efficiency and brand integrity.

End-to-End Support

Better Services And Products from Support And Trust

Pre-sales

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Consulting services

The company has a professional sales team that can provide customers with comprehensive product consulting services. Whether you have questions about the technical parameters, performance characteristics, or application areas of the equipment, we will patiently answer your questions to ensure that you purchase the most suitable product.
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Solution Design

We offer customized solution design services, tailoring the most appropriate equipment configuration plans to meet our clients' specific needs. With extensive industry experience and technical expertise, we ensure the feasibility and efficiency of our solutions.
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Factory inspection

We can arrange for customers to visit our company and production sites according to their needs, so that they can gain a more intuitive understanding of our products and production capabilities.

During sale

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Delivery guarantee

We strictly adhere to the delivery dates specified in the contract for production and delivery to ensure that customers receive the required equipment on time. In the event of special circumstances, we will communicate with customers in a timely manner and make every effort to meet their needs.
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Shipping Arrangements

We have established long-term partnerships with multiple logistics companies to provide our customers with safe and efficient transportation services.

After-sales

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Warranty service

Our equipment warranty period is 12 months after successful installation and commissioning.
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Installation & commissioning

The company has a team of experienced technical service personnel who can provide professional installation and commissioning services upon request to ensure that the equipment operates normally in the customer's factory.
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Technical training

Provide customers with comprehensive technical training services to ensure that they are proficient in the use and maintenance of equipment.
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Spare parts supply guarantee

Equipped with a specific list of wear parts, stock standard spare parts for various machine types to ensure timely replacement during repairs.
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Continuous improvement and optimization

Regularly analyze and summarize customer feedback to identify shortcomings in products and services. Address these issues by organizing discussions among relevant departments to formulate improvement measures and optimization plans, continuously improving product quality and after-sales service levels to enhance customer satisfaction.

Customers' Questions and Answers About Ancillary Equipments

How does your Intelligent Paper Lid Machine achieve high-speed production without compromising alignment accuracy?

Our machine integrates a high-precision vision inspection system that scans each lid blank in real-time. Coupled with a servo-driven positioning system, it corrects misalignment instantly before the forming process. This ensures a consistent output of 120-150 lids per minute with a defect rate of less than 0.3%, guaranteeing maximum throughput and minimal material waste.

What is the typical ROI period for this machine in a medium-scale production facility?

With a production speed of 135 lids/min, the machine can produce over 580,000 lids monthly. Assuming a conservative profit of $0.003 per lid, the monthly gross profit is approximately $1,740. For a standard single-shift operation, the ROI for an automatic lid machine is typically achieved within 8-14 months, factoring in savings from reduced labor and lower rejection rates.

How does the intelligent system minimize material waste during production?

The machine features an AI-optimized nesting algorithm that maximizes the number of lids cut from each paper sheet. Combined with the precision of our servo-driven punch mechanism, we achieve a material utilization efficiency of over 93%. This directly translates to significant cost savings on raw materials, making it a highly efficient paper lid manufacturing solution.

What is the changeover time for switching between different lid diameters and styles?

Our quick-change mold system allows for a complete changeover in under 15 minutes. The intelligent HMI stores preset parameters for various lid sizes (e.g., 60mm to 120mm), automatically adjusting the feed length, punching pressure, and forming temperature. This minimizes downtime and is perfect for custom paper lid production runs.

How do you ensure the lid's curl is consistent and provides a secure seal on various cup types?

Consistency is achieved through a thermoforming process with PID-controlled heating zones. The temperature for the curling edge is maintained within ±2°C. We validate the seal with a pull-off force test, requiring a minimum force of 1.5 Newtons to remove the lid. This ensures a secure fit on both paper and plastic cups, preventing leaks during transport.

What is the machine's power consumption, and how does it contribute to operational cost savings?

The DISCOVER Intelligent Lid Machine is an energy-saving paper lid machine, with a total power consumption of 4.2 kW. Compared to older pneumatic models, it reduces energy use by up to 40% by utilizing servo motors that only draw power during movement cycles. This significantly lowers your operational overhead.

What is your recommended preventive maintenance schedule to ensure long-term reliability?

For optimal durability of paper lid machinery, we recommend:

  • Daily: Clean the forming area and check for debris.

  • Weekly: Inspect and clean the cutting punch and die.

  • Every 500 Hours: Lubricate the guide rails and check servo motor torque.
    This simple schedule ensures over 95% uptime and extends the machine's service life.

Can this machine be seamlessly integrated into our existing fully automated cup production and packaging line?

Absolutely. It is designed for seamless line integration, equipped with a standard PLC supporting Ethernet/IP and MODBUS TCP protocols. It can synchronize directly with upstream cup machines and downstream packaging systems, creating a continuous, end-to-end automated packaging line that reduces manual handling by 100%.

What is your response time for technical support and the availability of critical spare parts?

We provide 24/7 remote technical support with an average response time of under 2 hours. For critical spare parts like the main controller or servo drives, we guarantee shipment within 48 hours from our regional warehouses. This commitment ensures your production downtime is minimized.

What training and operational support do you provide to ensure our team can run the machine efficiently?

Every purchase includes comprehensive on-site paper lid machine training conducted by our certified engineers. We provide detailed operational manuals, video tutorials, and a dedicated online support portal. We ensure your team is fully capable of operating, performing basic maintenance, and troubleshooting the machine for peak performance.

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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