Automatic Medium Speed Paper Lid Machine
ZGJ-III

Automatic Medium Speed Paper Lid Machine

Fast and Accurate Production

Advanced Automation

Durability and Stability

ZGJ-III Intelligent Paper Lid Machine is a machine use for production of paper lids, inner diameter less than 115mm. The machine can be applied to different drinking hole designs.

  • Max. top diameter: 115mm
  • Max. height: 25mm
  • Production speed: 65pcs/min
  • Air consumption: 0.5m³/min
Optional functions
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General Description

The ZGJ-Ⅲ paper lid forming machine ensures fast and precise manufacturing of paper cup lids by utilizing advanced forming technology. It efficiently shapes and cuts paper material to produce durable lids that provide a secure fit for various cup sizes. This machine supports the growing demand for environmentally friendly alternatives to plastic lids, making it ideal for coffee shops, beverage brands, and packaging companies seeking sustainable solutions.

Integral paper sleeve forming device base

Gear transmission

Open indexing box

Integral lubrication oil injection system

Integral machine base

Adopts robot arm to take cup sleeves

Independent turret waterline device

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Functions

Core Selling Points of Automatic Medium Speed Paper Lid Machine

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Advanced Automation for Maximum Efficiency

Equipped with an intelligent PLC control system, the ZGJ-Ⅲ lid paper cup machine product offers a fully automated process, significantly reducing labor costs while increasing production efficiency. Key automation features include:

· Automatic Paper Feeding: Ensures smooth and consistent material input, preventing misalignment.

· High-Precision Cutting System: Delivers accurate lid dimensions for a perfect fit.

· User-Friendly Touchscreen Interface: Allows easy adjustments for different lid sizes and thicknesses.

By streamlining the entire production process, this machine enhances output efficiency and minimizes material waste.

Durable and Stable Machine Construction
Designed for long-term reliability, the ZGJ-Ⅲ paper cup lid machine is built with high-quality materials and reinforced components. Its robust mechanical structure ensures stable operation, even during high-speed production. With minimal maintenance requirements, this machine guarantees a long service life, reducing downtime and maximizing productivity.
Versatile Lid Design Capabilities
The ZGJ-Ⅲ paper lid forming machine is designed to accommodate various lid styles and sizes, making it a flexible solution for different market needs. Whether producing standard flat lids, embossed lids, or custom-branded lids, this machine offers the versatility required to meet diverse customer demands.
Energy-Efficient and Environmentally Friendly
With growing global concerns about plastic waste, businesses are shifting towards sustainable packaging solutions. The ZGJ-Ⅲ lid paper cup machine product is designed to operate with optimized energy consumption while supporting biodegradable and recyclable paper materials. This eco-friendly approach helps manufacturers reduce their environmental impact while maintaining high-quality production.
Safety Features and Easy Maintenance

Ensuring operator safety and ease of maintenance, the ZGJ-Ⅲ paper cup lid machine includes several protective features:

· Emergency Stop System: Instantly halts operations in case of issues.

· Fault Detection Mechanism: Alerts operators to potential malfunctions for quick troubleshooting.

· Accessible Machine Components: Simplifies maintenance and cleaning, reducing downtime.

Why Choose the ZGJ-Ⅲ Paper Cup Lid Machine?

· Fast and Accurate Production – High-speed operation with precise forming and cutting.

· Advanced Automation – Intelligent control system for seamless operation and efficiency.

· Durability and Stability – Built with high-quality materials for long-term reliability.

· Customizable Lid Designs – Supports various lid sizes, styles, and branding options.

· Eco-Friendly and Energy Efficient – Reduces energy consumption and supports sustainable materials.

· Safety and User-Friendly Maintenance – Integrated safety features for secure and hassle-free operation.

Control system
Equipped with an advanced PLC control system, operators can easily set various production parameters, such as production speed, outsourcing temperature, etc. through the operating interface. At the same time, the system also has fault diagnosis and alarm functions, which is convenient for timely discovery and resolution of problems.
Outsourcing mechanism
including paper folding, pasting and other devices, which can accurately wrap embossed paper on paper containers such as paper cups in a preset way, and seal and fix them through heat sealing.
Paper feeding mechanism
High-precision paper feeding device is adopted to ensure that the paper is accurately and smoothly conveyed to each processing station, and the paper feeding speed can be automatically adjusted according to the set parameters to adapt to paper of different specifications and materials.

General Description

Max. top diameter 115mm
Max. height 25mm
Production speed 65pcs/min
Rated Power 15KW
Air consumption 0.5m³/min
Net weight 4000kg
Dimension L2500*W1460*H1830

Customers' Questions and Answers About Ancillary Equipments

Are the DISCOVERY Paper Cup Making Ancillary Equipments compliant with international safety and food-grade standards?

Yes, all models strictly comply with international standards, ensuring compliance with the production requirements of global markets:

  • Safety standards: Pass CE (EU), UL (USA), ISO 12100 (machinery safety) certifications. All moving parts (e.g., conveyor belts, gears) are equipped with safety guards; emergency stop buttons are installed at 2-3 positions on each equipment (easy to reach in case of danger).
  • Food-grade standards: For equipments that come into contact with cups (e.g., inspection machine’s conveying rollers, stacking machine’s cup holders), the materials are food-grade stainless steel (304) or FDA-approved plastics — no harmful substances (like BPA) will migrate to the cups.
  • Quality management: The production process of the auxiliary equipments complies with ISO 9001 standards, and each equipment undergoes a 72-hour continuous operation test before delivery (ensuring stable performance).

How to choose the right DISCOVERY Paper Cup Making Ancillary Equipments for my production scale?

DISCOVERY provides targeted selection suggestions based on your daily cup output and product type, avoiding "over-purchase" or "under-matching":

  • Small-scale production (≤100,000 cups/day): It is recommended to choose 2-3 core equipments — automatic paper roll feeding machine (reduces manual labor) + cup counting & stacking machine (improves packing efficiency).
  • Medium-scale production (100,000-500,000 cups/day): It is recommended to match a "semi-automated set" — feeding machine + automatic inspection machine + stacking machine (ensures quality while improving efficiency).
  • Large-scale production (>500,000 cups/day): It is recommended to choose the "full-automated line" — feeding machine + waste recycling machine + inspection machine + drying machine + stacking machine (realizes unmanned operation from material to finished product).

Before purchasing, you can provide your production scale and product specifications (cup size, material), and our team will send a free customized selection plan within 1 working day.

What installation conditions are required for the DISCOVERY Paper Cup Making Ancillary Equipments?

The installation requirements of the DISCOVERY Paper Cup Making Ancillary Equipments are simple, and no special factory transformation is needed:

  • Space requirement: Most single auxiliary equipments have a compact footprint — e.g., the automatic inspection machine is 1.8m (length) × 0.8m (width) × 1.5m (height); the paper roll feeding machine is 2.0m × 1.0m × 1.8m.
  • Power & air supply:
    1. Power supply: 220V/380V (50/60Hz, customizable for different regions); the maximum power of a single equipment is ≤3kW (no need for dedicated high-voltage lines).
    2. Compressed air: Only the inspection machine and stacking machine need compressed air (0.5-0.7MPa, flow rate ≥0.1m³/min) — compatible with most factory air compressors.
  • Installation support: DISCOVERY provides a detailed English installation manual and video guide; if you need it, we can also arrange a remote installation verification (free of charge) to ensure correct docking with the main machine.

What is the warranty period of the DISCOVERY Paper Cup Making Ancillary Equipments, and what after-sales services are provided?

DISCOVERY provides comprehensive after-sales support to ensure the stable operation of the Paper Cup Making Ancillary Equipments:

  • Warranty period: 12 months for the entire machine (including core components like sensors, motors, and control panels); 6 months for 易损 parts (e.g., conveyor belts, detection probes).
  • Technical support: 24/7 online consultation via WhatsApp/email (response within 1 hour); for complex faults, remote debugging via video call (supported by English-speaking engineers).
  • On-site service: If remote debugging fails, DISCOVERY can arrange on-site maintenance (available in 30+ countries, including the USA, Germany, India, and Brazil) — the service fee is waived during the warranty period, and only travel expenses are charged after the warranty.
  • Spare parts supply: Common spare parts are stocked in 6 global warehouses, ensuring delivery within 3-5 working days.

Can the DISCOVERY Paper Cup Making Ancillary Equipments be customized for specific production needs?

Yes, customization is supported for most products in the DISCOVERY Paper Cup Making Ancillary Equipments range to match your unique production scenarios:

  • Size customization: For example, if you produce extra-large cups (500ml-1L) or mini cups (30ml-50ml), the inspection machine’s detection range and the stacking machine’s cup holder size can be adjusted.
  • Function customization: For example, adding a "UV sterilization module" to the cup conveying line (for food-grade cup production), or adding a "data recording function" to the inspection machine (automatically generating daily/weekly quality reports).
  • Integration customization: If you need to connect multiple auxiliary equipments (e.g., feeding machine → main machine → inspection machine → stacking machine) into a fully automated line, DISCOVERY can provide a customized control system to realize unified operation and data monitoring.

The customization lead time is usually 2-3 weeks, and no extra design fee is charged for standard customization needs.

Do the DISCOVERY Paper Cup Making Ancillary Equipments have energy-saving and environmental protection designs?

Yes, all DISCOVERY Paper Cup Making Ancillary Equipments integrate energy-saving and environmental protection features to meet the global "sustainable production" trend:

  • Energy-saving design: The core components (such as motors of feeding machines and fans of drying machines) use IE3-level high-efficiency motors, which reduce energy consumption by 15%-20% compared with ordinary motors; the drying machine also has an intelligent temperature control function (automatically adjusts temperature according to cup material, avoiding energy waste).
  • Environmental protection design: The waste paper recycling machine can crush leftover paper into recyclable paper pulp (directly sold to paper mills) or reprocessed into small paper pads; all plastic parts of the equipments use recyclable PP materials (complying with EU RoHS standards).

Can the DISCOVERY Paper Cup Making Ancillary Equipments help reduce labor costs?

Absolutely—reducing labor dependence is a key design goal of the DISCOVERY Paper Cup Making Ancillary Equipments, and the specific labor-saving effects are reflected in multiple links:

  • Feeding link: The automatic paper roll feeding machine replaces 1-2 manual workers (no need to manually lift and load 50-100kg paper rolls);
  • Inspection link: The automatic inspection machine replaces 3-4 manual inspectors (avoids eye fatigue and missed inspections caused by long-term work);
  • Packing link: The cup counting & stacking machine replaces 1 manual sorter (automatically completes counting, stacking, and conveying to the packing table).

Taking a medium-sized factory with a daily output of 500,000 cups as an example, the full set of auxiliary equipments can reduce 5-7 labor positions, saving about $3,000-$5,000 in monthly labor costs.

How does the automatic inspection machine in DISCOVERY Paper Cup Making Ancillary Equipments ensure cup quality?

The automatic inspection machine is a core product in the range, focusing on solving the problem of "high manual inspection error rate and low efficiency":

  1. Multi-dimensional detection: It can simultaneously detect 5 key quality indicators—cup body leakage (using air pressure testing), rim burrs (using optical sensors), wall thickness uniformity (using laser scanning), printing position deviation (using image comparison), and cup height accuracy (using mechanical measuring heads).
  2. High precision & efficiency: The detection accuracy is ≤0.1mm, and the speed can reach 80-120 cups per minute (equivalent to the efficiency of 3-4 manual inspectors).
  3. Real-time linkage: When a defective cup is detected, it will automatically push the cup to the waste bin, and synchronously send a signal to the main cup-making machine (if connected) to remind it to adjust parameters (e.g., if multiple leakage cups appear, it will prompt to check the bonding temperature).

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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