Paper Bucket Machine

Specialized manufacturing equipment for paper buckets. Specifically designed for the production of large paper buckets such as KFC family buckets and popcorn buckets, this newly developed equipment can be used to produce paper buckets with a capacity of up to 10 liters.

  • Efficient, continuous production of paper buckets of various sizes and types
  • Equipped with advanced forming technology
  • Uses an efficient heating system and energy recovery technology
FTJ-IV

Intelligent Rectangular Paper Bucket Machine

High-Speed

Intelligent Control System

Precision

FTJ-IV Intelligent Rectangular Shape Paper Bowl Machine is a machine use for production of large size rectangular shape and square shape paper bowls.

  • Max.top diameter: 230mm
  • Max.height: 40mm-150mm
  • Production speed: 55-65pcs/min
  • Air consumption: 0.8 m³/min
ZTJ-III

Automatic Medium Speed Paper Bucket Forming Machine

High-Speed

Intelligent Control System

Precision-Engineered

Discover also supply the customers with the machines for paper Bucket, for example popcorn Bucket, family meal buckets which KFC China use a lot. The biggest paper Bucket we have supplied the machine is a 10L KFC Bucket, this is the biggest paper container not only in China but also in the international market.

  • Max.top diameter: φ160-225mm
  • Max.height: 40mm-1210mm
  • Production speed: 35-45pcs/min
  • Air consumption: 0.4cube/min

Advantages of Paper Bucket Machine

01
Integrated Leaf Mold Frame
This design reduces the risk of mold loosening and misalignment, improves production efficiency, and extends equipment service life.
02
Single Manipulator Cup Removal

It can quickly and accurately remove formed paper bowls from the mold, avoiding instability caused by multi-arm operations, and effectively reducing downtime during production.

03
Gear Drive
Utilizes a high-precision gear drive system to provide stable power output, ensuring smooth machine operation and low noise levels.
04
Open-Type Indexing Box
The open-type indexing box design makes the drive system more accessible and easier to maintain, allowing users to conveniently inspect and repair components.
05
Bottom Leister Heating
This heating method is efficient and energy-saving, optimizing energy usage and improving production efficiency.
06
Extrusion-Based Bottom Forming Technology
Extrusion-based bottom forming technology ensures the strength and stability of the paper bowl's bottom, providing uniform shape and dimensions.

Special Paper Barre Shape

DISCOVER cases demonstrate how paper cup machines can help customers improve production efficiency, optimize product quality, and promote sustainable development in practical applications.
Conventional size range:

Provide 85OZ-170OZ Paper bucket size

Paper material/weight:

210-350gsm single side & double sides PE coated paper

Optional functions:

Detection Function     Paper Conveyor Belt

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Non-Round Paper Container

This kind of non-round paper container requires special forming machines, before 2019, only one or two machine suppliers...
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KFC 10L Family Meal Bucket

At the end of 2017, friends who are more familiar with KFC will see the launch of a new family bucket product, which use...

Discover more - Sustainable development

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Technology
The R&D center invests a large amount of money every year to update and upgrade existing products and develop new products.
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Digital Services
DISCOVER is equipped with a digital intelligent backend management system to realize information management of the entire service process.
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Machining Center
100+ Haas machining centers and turning centers in the United States, Tsugami, Okuma and Makino turning centers in Japan.
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Production Capacity
Spare parts are from internationally renowned brands to ensure efficient operation of the machine, with a production capacity of 100 units per month.

Customers' Questions and Answers About Paper Bucket Machine

What is the lead time for ordering the DISCOVERY Paper Bucket Machine, and how is it shipped?

The lead time for the DISCOVERY Paper Bucket Machine depends on whether you need standard or customized models:

  • Standard models: In stock, lead time is 5-7 working days (after payment confirmation);
  • Customized models: 2-4 weeks (including mold manufacturing, machine assembly, and testing).

For shipping, we offer flexible options based on your location:

  • Sea freight: Cost-effective for bulk orders (delivered to your nearest port), with a transit time of 2-6 weeks (e.g., China to Europe: 4 weeks, China to USA: 3 weeks);
  • Air freight: Fast delivery (3-7 days) for urgent needs, suitable for small machines or spare parts;
  • Door-to-door service: We cooperate with trusted logistics partners (DHL, Maersk, DB Schenker) to handle customs clearance and deliver the machine directly to your factory, reducing your administrative work.

Does the DISCOVERY Paper Bucket Machine comply with international safety and quality standards?

Yes—all DISCOVERY Paper Bucket Machines meet strict international standards to ensure safety, quality, and compliance with global market regulations:

  • Safety standards: CE (EU), UL (USA), ISO 12100 (machinery safety), and OHSAS 18001 (occupational health). It is equipped with emergency stop buttons, safety guards, and overload protection to prevent accidents.
  • Quality standards: ISO 9001 (quality management system), ensuring consistent production quality (e.g., bucket forming accuracy ≤0.5mm, pass rate ≥99.5%).
  • Food safety: For machines used in food packaging, all parts in contact with paper materials are made of food-grade stainless steel (304) or FDA-approved plastics, complying with FDA 21 CFR and EU 10/2011 standards.

These certifications make it easy for your products to enter markets like the EU, USA, and Southeast Asia.

How much space does the DISCOVERY Paper Bucket Machine require, and what are the installation requirements?

The footprint of the DISCOVERY Paper Bucket Machine is compact, making it suitable for most factory layouts:

  • Standard model: Approximately 3.5m (length) × 1.8m (width) × 2.2m (height);
  • Customized/high-speed model: Up to 4.2m × 2.0m × 2.4m.

Installation requirements are simple:

  • Power supply: 380V/220V (50/60Hz, customizable for different regions);
  • Compressed air: 0.6-0.8 MPa (with a minimum flow rate of 0.3 m³/min);
  • Environment: Dry, well-ventilated space (temperature 5℃-40℃, humidity ≤65%)—no special foundation or reinforced flooring is needed.

We also provide a detailed installation guide, and our team can assist with remote installation verification if required.

What is the power consumption of the DISCOVERY Paper Bucket Machine, and is it energy-efficient?

The DISCOVERY Paper Bucket Machine is engineered for energy efficiency, helping you reduce long-term operational costs. Its power consumption varies slightly by model:

  • Standard single-station model: 5.5-7.5 kW/h;
  • High-speed double-station model: 9.0-11.0 kW/h.

Compared to traditional paper bucket machines (which often consume 10-15 kW/h), the DISCOVERY model saves 20%-30% in energy. It also has an "energy-saving mode" for low-demand periods (e.g., test runs) that further reduces power usage by 15%.

Can the DISCOVERY Paper Bucket Machine be customized to produce buckets of specific sizes or designs?

Absolutely—customization is a key advantage of the DISCOVERY Paper Bucket Machine. We offer two main customization options:

  1. Mold customization: If you need buckets of unique sizes (e.g., 350ml for instant noodles, 1.5L for ice cream) or special designs (e.g., tapered walls, embossed logos), we can tailor the forming molds to your specifications.
  2. Function customization: For specific production needs, we can add features like automatic logo printing (UV or flexo), edge curling (for safer handling), or a dust-collection system (to meet cleanroom standards for food packaging).

Customization lead time typically takes 2-4 weeks, depending on the complexity of your requirements.

Does the DISCOVERY Paper Bucket Machine come with after-sales support, and how long is the warranty period?

DISCOVERY provides comprehensive after-sales support for the Paper Bucket Machine to minimize your downtime:

  • Warranty period: 12 months for the entire machine (including core components like motors, control systems, and forming molds); 6 months for 易损 parts (e.g., cutting blades, belts).
  • Support services: 24/7 online technical consultation (via email/WhatsApp), free replacement of defective parts during warranty, and paid on-site maintenance for issues beyond the warranty.
  • Spare parts: We keep a stock of common spare parts in global warehouses (e.g., China, Germany, USA) to ensure fast delivery.

What materials does the DISCOVERY Paper Bucket Machine work with, and are food-grade materials supported?

The DISCOVERY Paper Bucket Machine is compatible with most common paper-based materials for bucket production, including:

  • Food-grade materials: Coated kraft paper (PE-coated, PP-coated), greaseproof paperboard, and eco-friendly PLA-coated paper (suitable for microwaveable buckets);
  • Non-food-grade materials: Ordinary kraft paper, gray cardboard, and recycled paperboard (for storage/transport buckets).

It also has adjustable material feeding mechanisms to adapt to different paper thicknesses (180g-400g), ensuring stable production without material waste—critical for businesses focusing on food safety or sustainability.

What is the production capacity of the DISCOVERY Paper Bucket Machine, and can it meet large-order demands?

The production capacity of the DISCOVERY Paper Bucket Machine varies by bucket size, but it maintains industry-leading efficiency:

  • For small buckets (≤200ml): Up to 80-100 buckets per minute;
  • For medium buckets (300ml-1L): Up to 50-70 buckets per minute;
  • For large buckets (>1L): Up to 30-45 buckets per minute.

This capacity is sufficient for most medium-to-large packaging factories or businesses scaling up production. If you need higher output, we also offer modular configurations (e.g., connecting 2-3 machines to a single feeding system) to further boost efficiency.

Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.
  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
Products and solutions to support a wide range of production needs
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Customer satisfaction is a daily concern at Machinery Manufacturing Group, both in our solutions for paper cup machines and in our services related to them. Click here to learn more about the topics that our customers care about.

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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