Inspection Machine
PJJ-III

Inspection Machine

Precision

Efficiency

Cost-Effectivenes

It is an affiliated equipment for the paper cup forming machine which is designed for automatic detecting the cup defectives such as the dirt spot and the broken rim and bottom.

  • Testing speed: 240pcs/min
  • Total power: 380V
  • Rated power: 3.8 KW
  • Air consumption: 0.1m³/min
Optional functions
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General Description

Intelligent Paper Cup/Container Paper Cup Inspection Machine
Precision and Reliability from China Paper Cup Inspection Machine Suppliers

Discover Machinery's is proud to introduce our Intelligent Paper Cup/Container Paper Cup Inspection Machine, a cutting-edge solution designed to ensure the highest standards of quality in the paper cup and container manufacturing process. As trusted China paper cup inspection machine suppliers, we specialize in providing advanced equipment that meets the growing demand for quality assurance in packaging production.

Our inspection machine is engineered to offer unmatched precision, high-speed performance, and seamless integration into your production line. Whether you're producing paper cups for beverages or containers for other uses, this machine guarantees thorough, reliable inspection of every unit, preventing defects and improving overall production efficiency.

1. Standardization of the paper cup quality, the result of the inspection is reliable and stable.

2. The inspecting speed can be up to 240pcs/min, and the equipment could be working for long time.

3. We use the originalJapanese visual system device for the machine which has the advantage of efficient Data statistics, backup, query and manage-ment.

Functions

Core Selling Points of Inspection Machine

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High-Precision Defect Detection
The paper cup inspection machine utilizes state-of-the-art sensors and advanced optical systems to inspect each paper cup or container thoroughly. These sensors are designed to detect even the most minute defects, such as irregularities in shape, poor sealing, size discrepancies, and surface imperfections. This precision ensures that only cups meeting stringent quality standards make it to the final packaging stage.
Advanced Optical and Laser Technology
Equipped with high-resolution cameras and laser detection technology, the machine is capable of performing in-depth visual inspections. These systems work in tandem to detect issues such as wrinkles, holes, tears, and misalignments, which are critical for ensuring that the final product meets the necessary specifications.
Real-Time Defect Analysis
The inspection process is entirely automated, offering real-time data analysis. This means that any defective cups are immediately flagged and removed from the production line, minimizing waste and ensuring that only products of the highest quality proceed to the next stage of production.
Dimensional Accuracy
One of the most crucial aspects of paper cup manufacturing is maintaining strict dimensional accuracy. Our Intelligent Paper Cup/Container Paper Cup Inspection Machine uses precise measurement systems to check the height, diameter, and overall structure of each cup. This level of measurement ensures consistency in product size, which is essential for the proper fit of lids or compatibility with automated filling machines.
Automated Sorting and Rejection System
Once the inspection is complete, defective cups or containers are automatically rejected via an efficient sorting mechanism. Using air jets or mechanical arms, faulty items are ejected from the line, ensuring that they do not proceed to the packaging stage. This feature significantly reduces human error and increases overall production efficiency.
Seamless Integration with Existing Lines
Designed for ease of use, the paper cup inspection machine integrates effortlessly into your existing production line. It works with various automated systems, including cup stackers, conveyors, and packaging equipment, to streamline operations without disruption.
High-Speed Operation
Our inspection machine is built to handle high-speed production lines, ensuring that even at maximum output, the inspection process remains accurate and efficient. It can inspect hundreds or even thousands of cups per minute, making it ideal for large-scale production environments.
User-Friendly Interface
The machine features an intuitive, easy-to-use interface that allows operators to quickly adjust settings, monitor performance, and review inspection reports. The clear, digital display and straightforward controls ensure minimal training time and efficient operation.
Durability and Reliability
Manufactured with high-quality materials, our inspection machines are designed for longevity. Built to withstand the rigors of continuous, high-speed operations, they are durable and require minimal maintenance, helping to reduce downtime and lower long-term operational costs.
Competitive Pricing and Support
As China paper cup inspection machine suppliers, we are committed to providing our clients with not only state-of-the-art machinery but also affordable pricing options. We offer a competitive paper cup inspection machine quotation tailored to your specific needs, ensuring that you get the best value for your investment. Additionally, our dedicated customer service team is always ready to provide support, from installation to ongoing maintenance.
Conveying and positioning devices
It is composed of conveyor belts, rollers, etc., which are used to convey the paper cups through the detection area in turn at a certain speed and spacing to ensure that the paper cups can reach each detection position stably and accurately.Through the sensor, the paper cup is accurately positioned, and the paper cup is in a fixed position during image acquisition and detection, so as to improve the accuracy of detection.
Image acquisition section
Equipped with a professional industrial camera, it is the core component of image acquisition, with the characteristics of high resolution and high frame rate, which can quickly and clearly capture the image information of the paper cup and provide clear image data for subsequent analysis.
Remove the mechanism part
It is composed of cylinders, electric push rods, etc., and when the unqualified paper cup is detected, the control system will issue an instruction to remove the unqualified paper cup from the conveyor belt through the actuator to ensure that the qualified product enters the next process.

General Description

Testing speed 240pcs/min
Testing position Cup-lip, inner side, the bottom inside. the bottom outside
Testing content Cracking-off, revolute, the leakage, breakage, deformation, etc.
Total power 380V
Rated power 3.8 KW
Air consumption 0.1m³/min
Net weight 600kg
Dimension

Single

L1760mm*W660mm*H1700mm

Double

L1760mm*W1260mm*H1700mm

Customers' Questions and Answers About Ancillary Equipments

Are the DISCOVERY Paper Cup Making Ancillary Equipments compliant with international safety and food-grade standards?

Yes, all models strictly comply with international standards, ensuring compliance with the production requirements of global markets:

  • Safety standards: Pass CE (EU), UL (USA), ISO 12100 (machinery safety) certifications. All moving parts (e.g., conveyor belts, gears) are equipped with safety guards; emergency stop buttons are installed at 2-3 positions on each equipment (easy to reach in case of danger).
  • Food-grade standards: For equipments that come into contact with cups (e.g., inspection machine’s conveying rollers, stacking machine’s cup holders), the materials are food-grade stainless steel (304) or FDA-approved plastics — no harmful substances (like BPA) will migrate to the cups.
  • Quality management: The production process of the auxiliary equipments complies with ISO 9001 standards, and each equipment undergoes a 72-hour continuous operation test before delivery (ensuring stable performance).

How to choose the right DISCOVERY Paper Cup Making Ancillary Equipments for my production scale?

DISCOVERY provides targeted selection suggestions based on your daily cup output and product type, avoiding "over-purchase" or "under-matching":

  • Small-scale production (≤100,000 cups/day): It is recommended to choose 2-3 core equipments — automatic paper roll feeding machine (reduces manual labor) + cup counting & stacking machine (improves packing efficiency).
  • Medium-scale production (100,000-500,000 cups/day): It is recommended to match a "semi-automated set" — feeding machine + automatic inspection machine + stacking machine (ensures quality while improving efficiency).
  • Large-scale production (>500,000 cups/day): It is recommended to choose the "full-automated line" — feeding machine + waste recycling machine + inspection machine + drying machine + stacking machine (realizes unmanned operation from material to finished product).

Before purchasing, you can provide your production scale and product specifications (cup size, material), and our team will send a free customized selection plan within 1 working day.

What installation conditions are required for the DISCOVERY Paper Cup Making Ancillary Equipments?

The installation requirements of the DISCOVERY Paper Cup Making Ancillary Equipments are simple, and no special factory transformation is needed:

  • Space requirement: Most single auxiliary equipments have a compact footprint — e.g., the automatic inspection machine is 1.8m (length) × 0.8m (width) × 1.5m (height); the paper roll feeding machine is 2.0m × 1.0m × 1.8m.
  • Power & air supply:
    1. Power supply: 220V/380V (50/60Hz, customizable for different regions); the maximum power of a single equipment is ≤3kW (no need for dedicated high-voltage lines).
    2. Compressed air: Only the inspection machine and stacking machine need compressed air (0.5-0.7MPa, flow rate ≥0.1m³/min) — compatible with most factory air compressors.
  • Installation support: DISCOVERY provides a detailed English installation manual and video guide; if you need it, we can also arrange a remote installation verification (free of charge) to ensure correct docking with the main machine.

What is the warranty period of the DISCOVERY Paper Cup Making Ancillary Equipments, and what after-sales services are provided?

DISCOVERY provides comprehensive after-sales support to ensure the stable operation of the Paper Cup Making Ancillary Equipments:

  • Warranty period: 12 months for the entire machine (including core components like sensors, motors, and control panels); 6 months for 易损 parts (e.g., conveyor belts, detection probes).
  • Technical support: 24/7 online consultation via WhatsApp/email (response within 1 hour); for complex faults, remote debugging via video call (supported by English-speaking engineers).
  • On-site service: If remote debugging fails, DISCOVERY can arrange on-site maintenance (available in 30+ countries, including the USA, Germany, India, and Brazil) — the service fee is waived during the warranty period, and only travel expenses are charged after the warranty.
  • Spare parts supply: Common spare parts are stocked in 6 global warehouses, ensuring delivery within 3-5 working days.

Can the DISCOVERY Paper Cup Making Ancillary Equipments be customized for specific production needs?

Yes, customization is supported for most products in the DISCOVERY Paper Cup Making Ancillary Equipments range to match your unique production scenarios:

  • Size customization: For example, if you produce extra-large cups (500ml-1L) or mini cups (30ml-50ml), the inspection machine’s detection range and the stacking machine’s cup holder size can be adjusted.
  • Function customization: For example, adding a "UV sterilization module" to the cup conveying line (for food-grade cup production), or adding a "data recording function" to the inspection machine (automatically generating daily/weekly quality reports).
  • Integration customization: If you need to connect multiple auxiliary equipments (e.g., feeding machine → main machine → inspection machine → stacking machine) into a fully automated line, DISCOVERY can provide a customized control system to realize unified operation and data monitoring.

The customization lead time is usually 2-3 weeks, and no extra design fee is charged for standard customization needs.

Do the DISCOVERY Paper Cup Making Ancillary Equipments have energy-saving and environmental protection designs?

Yes, all DISCOVERY Paper Cup Making Ancillary Equipments integrate energy-saving and environmental protection features to meet the global "sustainable production" trend:

  • Energy-saving design: The core components (such as motors of feeding machines and fans of drying machines) use IE3-level high-efficiency motors, which reduce energy consumption by 15%-20% compared with ordinary motors; the drying machine also has an intelligent temperature control function (automatically adjusts temperature according to cup material, avoiding energy waste).
  • Environmental protection design: The waste paper recycling machine can crush leftover paper into recyclable paper pulp (directly sold to paper mills) or reprocessed into small paper pads; all plastic parts of the equipments use recyclable PP materials (complying with EU RoHS standards).

Can the DISCOVERY Paper Cup Making Ancillary Equipments help reduce labor costs?

Absolutely—reducing labor dependence is a key design goal of the DISCOVERY Paper Cup Making Ancillary Equipments, and the specific labor-saving effects are reflected in multiple links:

  • Feeding link: The automatic paper roll feeding machine replaces 1-2 manual workers (no need to manually lift and load 50-100kg paper rolls);
  • Inspection link: The automatic inspection machine replaces 3-4 manual inspectors (avoids eye fatigue and missed inspections caused by long-term work);
  • Packing link: The cup counting & stacking machine replaces 1 manual sorter (automatically completes counting, stacking, and conveying to the packing table).

Taking a medium-sized factory with a daily output of 500,000 cups as an example, the full set of auxiliary equipments can reduce 5-7 labor positions, saving about $3,000-$5,000 in monthly labor costs.

How does the automatic inspection machine in DISCOVERY Paper Cup Making Ancillary Equipments ensure cup quality?

The automatic inspection machine is a core product in the range, focusing on solving the problem of "high manual inspection error rate and low efficiency":

  1. Multi-dimensional detection: It can simultaneously detect 5 key quality indicators—cup body leakage (using air pressure testing), rim burrs (using optical sensors), wall thickness uniformity (using laser scanning), printing position deviation (using image comparison), and cup height accuracy (using mechanical measuring heads).
  2. High precision & efficiency: The detection accuracy is ≤0.1mm, and the speed can reach 80-120 cups per minute (equivalent to the efficiency of 3-4 manual inspectors).
  3. Real-time linkage: When a defective cup is detected, it will automatically push the cup to the waste bin, and synchronously send a signal to the main cup-making machine (if connected) to remind it to adjust parameters (e.g., if multiple leakage cups appear, it will prompt to check the bonding temperature).

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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