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KSJ-160

Paper Tea Cup Making Machine

High-speed

Cost-effective

Efficiency

Durability

Versatile Production: Manufactures single/double-sided PE-coated paper cups for hot/cold drinks and food (e.g., coffee, ice cream).

High-Speed & Stable: Features an Open Cam Drive (Double Axis) and gear transmission for precise, durable, and stable high-speed operation.

Reduced Maintenance: Continuous automatic spray lubrication minimizes wear, lowering long-term operating costs.

Consistent Sealing: Equipped with a Leister bottom heater for uniform heating and reliable cup base sealing.

Durable Construction: Robust whole-frame design and linear guide rails ensure smooth conveyance and enhanced machine longevity.

  • Cup sizes: 2-16oz
  • Productlon speed: 140-160pcs/min
  • Paper grams: 210-350gsm
  • Air consumption: 0.4m³/min
Optional functions
  • Inspection
  • Paper Blank Feeder
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Product Comparison

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General Description

Leading manufacturer of fully automated paper cup manufacturing machines

Discover Machinery's is a trusted name among automatic paper cup making machine manufacturers, offering advanced solutions for businesses seeking high-speed and cost-effective cup production. The KSJ-160 Paper Tea Cup Making Machine is designed for superior performance, delivering efficiency, durability, and precision in every cup. Whether you are a small startup or a large-scale manufacturer, this machine is the perfect choice for optimizing your production line.

  • Open Type Cam Drive System With Double
  • Longitudinal Axis
  • Continuous Automatic Spray Lubrication
  • Gear Transmission
  • Leister Heater On The Bottom
  • The Whole Frame Design
  • Linear Guide Rail for Conveying System
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Parameters

Paper cup size

2-16 oz

Paper cup dimension

(D)φ40-115mm (H)40-135mm

(d)φ30-75mm (h)3-15mm

Machine speed

140-160pcs/min

Machine net weight

5,300 kg

Power supply

380V

Total power

21KW

Air consumption

0.4m³/min
Machine size

L2750mmxW1300mmxH1800mm

Paper grams

210-350gsm

Functions

Core Selling Points of Paper Tea Cup Making Machine

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Fan-shaped piece feeding
The paper feeding mechanism discharges the fan-shaped sheet on the paper supply holder through the suction cup, and the conveying mechanism then sends the fan-shaped sheet to the next process.
Crimping mold
It is used to curl the upper mouth of the paper cup. The shape and size of the crimping die need to match the mouth of the paper cup, and by applying pressure, the paper is rolled smoothly. The quality of these parts directly affects the curling effect of the mouth of the paper cup, such as the flatness and tightness of the curling.
Forming molds and heating elements
The forming mold is one of the key components of the paper cup machine, which determines the shape and size of the paper cup. The molds have high-precision shapes and sizes and are able to withstand high temperatures and pressures. The heating element heats the paper during the cup forming process, softening the paper for a better fit to the mold.
High-Speed and Stable Production
The KSJ-160 is engineered for high-speed output with consistent quality. Its efficient design ensures a smooth production process, making it an excellent investment for businesses looking for a small cost paper cup making machine that delivers reliable results.
Cost-Effective Solution for Businesses
Designed with affordability in mind, this machine provides high-quality production at a competitive price. It is ideal for manufacturers aiming to reduce costs without compromising on efficiency. As a leading paper cup machine manufacturer, we ensure that our machines offer the best value in the industry.
Fully Automated for Seamless Operation
The KSJ-160 automates the entire cup production process, from paper feeding and bottom sealing to curling and cup stacking. This advanced automation reduces manual labor, improves efficiency, and enhances overall production output.
Leak-Proof and Strong Sealing Technology
Equipped with cutting-edge ultrasonic and heat-sealing technology, the machine guarantees secure sealing, preventing leaks and ensuring the durability of every cup. It is designed to handle both single and double PE-coated paper, making it suitable for a variety of tea cup applications.
Versatile and Compatible with Different Paper Materials
This machine is adaptable to various paper materials, allowing manufacturers to produce cups suitable for tea, coffee, and other beverages. The ability to work with multiple coatings ensures flexibility in production.
Intelligent Control System
A user-friendly touchscreen interface allows for easy monitoring and adjustment of production settings. This intelligent system enhances accuracy and reduces downtime, making operations more efficient.
Energy-Efficient and Eco-Friendly Design
As a small cost paper cup making machine, the KSJ-160 is designed to consume minimal power while maximizing performance. Its energy-efficient features help manufacturers reduce operational costs and contribute to sustainable production.
Durable Construction for Long-Term Use
Built with high-quality materials, this machine ensures stability and longevity. Its reinforced structure reduces vibrations, enhancing precision and extending the machine's lifespan.
Low Maintenance and Easy Operation
Designed for user convenience, the KSJ-160 requires minimal maintenance. Easily accessible components allow for quick servicing, ensuring continuous and smooth production.
Reliable Support from a Leading Paper Cup Machine Manufacturer
At Discover Machinery's, we pride ourselves on providing top-quality machines backed by expert customer support. As a trusted paper cup machine manufacturer, we offer reliable after-sales service, technical assistance, and spare parts to ensure long-term efficiency for our clients.
Why Choose Discover Machinery's?
As one of the most experienced automatic paper cup making machine manufacturers, Discover Machinery's is dedicated to delivering advanced, cost-effective, and high-speed solutions for the paper cup industry. The KSJ-160 Paper Tea Cup Making Machine is an ideal choice for businesses seeking a small cost paper cup making machine that guarantees precision, efficiency, and durability. For more information on how our paper cup machine manufacturer expertise can enhance your production capabilities, contact Discover Machinery's today. Let us help you take your paper cup manufacturing to the next level.
Options
Optional Type Function
Inspection It could inspect the rim, inner side of the cup, both sides of the cup
bottom Cups with problems like broken cup rim and cup body, wrong
rim rolling, lea king, deformation will be kicked out automatically.
Paper Blank Feeder Fan paper conveyor is used for delivering the fan paper to the paper cup
forming machine, it could reduce the time of loading the fan paper
material which saves labor cost a lot.

End-to-End Support

Better Services And Products from Support And Trust

Pre-sales

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Consulting services

The company has a professional sales team that can provide customers with comprehensive product consulting services. Whether you have questions about the technical parameters, performance characteristics, or application areas of the equipment, we will patiently answer your questions to ensure that you purchase the most suitable product.
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Solution Design

We offer customized solution design services, tailoring the most appropriate equipment configuration plans to meet our clients' specific needs. With extensive industry experience and technical expertise, we ensure the feasibility and efficiency of our solutions.
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Factory inspection

We can arrange for customers to visit our company and production sites according to their needs, so that they can gain a more intuitive understanding of our products and production capabilities.

During sale

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Delivery guarantee

We strictly adhere to the delivery dates specified in the contract for production and delivery to ensure that customers receive the required equipment on time. In the event of special circumstances, we will communicate with customers in a timely manner and make every effort to meet their needs.
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Shipping Arrangements

We have established long-term partnerships with multiple logistics companies to provide our customers with safe and efficient transportation services.

After-sales

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Warranty service

Our equipment warranty period is 12 months after successful installation and commissioning.
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Installation & commissioning

The company has a team of experienced technical service personnel who can provide professional installation and commissioning services upon request to ensure that the equipment operates normally in the customer's factory.
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Technical training

Provide customers with comprehensive technical training services to ensure that they are proficient in the use and maintenance of equipment.
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Spare parts supply guarantee

Equipped with a specific list of wear parts, stock standard spare parts for various machine types to ensure timely replacement during repairs.
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Continuous improvement and optimization

Regularly analyze and summarize customer feedback to identify shortcomings in products and services. Address these issues by organizing discussions among relevant departments to formulate improvement measures and optimization plans, continuously improving product quality and after-sales service levels to enhance customer satisfaction.

Customers' Questions and Answers About Paper Cup Machine

How does the KSJ-160's Open Type Cam Drive with Double Longitudinal Axis ensure higher speed and stability compared to conventional systems?

The Open Type Cam Drive eliminates the torsional rigidity issues of traditional enclosed gearboxes. The Double Longitudinal Axis design ensures perfectly synchronized, non-stop motion for the cup forming stations. This direct power transmission is why the KSJ-160 achieves a stable high-speed paper cup production of 140-160 pcs/min with less than 0.5% vibration, directly reducing wear and tear on critical components.

What is the proven ROI of the KSJ-160 for a medium-scale production line, considering its speed and uptime?

With a speed of 150 pcs/min (avg), the KSJ-160 produces 216,000 cups in a 24-hour shift. Assuming a conservative profit of $0.01 per cup, the daily gross profit is $2,160. The machine can pay for itself in a few months based on volume. Its cost-effective paper cup manufacturing is enhanced by the Continuous Automatic Spray Lubrication system, which increases mean time between failures (MTBF) by over 30%, protecting your ROI.

How do you validate the seal integrity to prevent hot liquid leakage from the paper tea cups produced on the KSJ-160?

We mandate a paper cup leakage test protocol. The Leister Bottom Heater maintains a consistent ±2°C temperature range, crucial for a perfect polyethylene seal. To validate, we recommend a pressure decay test: pressurize a finished cup to 0.3 bar submerged in water; no bubbles should appear for 10 seconds. This ensures the durable paper tea cup meets industry standards for hot beverage containment.

The machine handles 210-350gsm paper. How does the Linear Guide Rail system prevent jamming or misalignment with heavier, stiffer paperboard?

The Linear Guide Rail for conveying provides a rigid, high-precision track for the cup blanks. Unlike roller systems, it prevents

What is the specific energy consumption of the KSJ-160 per 10,000 cups produced, including the Leister Heater and air consumption?

The KSJ-160 is an energy-efficient paper cup making machine. The Leister Heater uses 3.2 kW, and the main drive uses 5.5 kW. With an air consumption of 0.4 m³/min, the total energy cost per 10,000 cups is approximately [($Local_kWh_Rate * 8.7kW * (10000/150 mins)) + (Compressed Air Cost)]. This precise calculation allows for accurate operational budgeting.

What is the changeover procedure and time required to switch from producing 4oz to 16oz cups on the KSJ-160?

The KSJ-160 features a modular mold design. Changeover involves replacing the forming mandrel, bottom punch, and sealing dies. With a trained operator, the entire process for this versatile paper cup machine takes under 30 minutes. We provide detailed changeover kits and digital tutorials, minimizing downtime and enabling rapid response to market demands for different cup sizes.

What is the recommended preventive maintenance schedule for the Automatic Spray Lubrication and Gear Transmission systems to ensure long-term durability?

For maximum durability of paper cup machinery, follow this schedule:

  • Lubrication System: Check oil level daily; clean nozzles weekly; replace filter every 500 operating hours.

  • Gear Transmission: Conduct an oil analysis every 2,000 hours; replace gear oil annually.
    This proactive approach prevents 95% of potential mechanical failures, ensuring the machine's legendary longevity.

Can the KSJ-160 be integrated with downstream automation like a high-speed packing or laser coding machine?

Absolutely. The KSJ-160 is designed for fully automated paper cup production lines. It features a standard PLC with RS-485 communication and digital I/O points for seamless integration with our automatic packing machines or third-party laser coders. This creates a hands-off production cell, reducing direct labor costs by up to 70% from raw paper to packaged final product.

What is your on-site technical support protocol and average response time for critical mechanical failures?

We offer a tiered support system. For critical failures that halt production, we initiate remote diagnostics within 2 hours. If unresolved, a certified DISCOVER engineer is dispatched for on-site paper cup machine support, with an average arrival time of 72 hours globally. This commitment is part of our comprehensive warranty, ensuring your production downtime is absolutely minimized.

For a startup, what is the total cost of ownership (TCO) beyond the initial machine price, including installation, training, and first-year spare parts?

The TCO for the KSJ-160 includes:

  • Machine Cost (Base Price)

  • Installation & Commissioning 

  • Operator Training (2-day program included)

  • First-Year Spare Parts Kit (Recommended, includes seals, sensors)
    We provide a transparent TCO calculator. This paper cup machine for startups is engineered for low lifetime operating costs, making it the most financially prudent long-term investment.

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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