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ZWJ-III-L 22OZ

High Speed Paper Cup Making Machine

High-Speed

Large-Capacity

Intelligent Automation

The Discover High-Speed Paper Cup Making Machine is the pinnacle of efficiency and reliability in disposable cup manufacturing. Engineered for maximum output with minimal downtime, this fully automated system seamlessly produces a wide range of paper cup sizes with impeccable precision. Incorporating advanced PLC control systems and robust crimping technology, Discover machinery guarantees superior cup quality, reduced material waste, and a rapid return on investment. For businesses aiming to scale production, reduce operational costs, and dominate the competitive packaging market, the Discover paper cup machine is the definitive solution.

  • Cup sizes: 5-24 oz
  • Productlon speed: 80-90pcs/min
  • Paper grams: 210-350gsm
  • Air consumption: 0.4m³/min
Optional functions
  • Inspection
  • Paper Blank Feeder
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Product Comparison

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General Description

High-Performance Solution for Large-Size Paper Cup Production

Discover Machinery's proudly presents the ZWJ-III-L Paper Cup Making Machine, a high-speed and precision-engineered solution designed for manufacturing large-capacity paper cups. This machine is ideal for producing cups for cold drinks, soft drinks, and specialty beverages, meeting the growing demand for high-quality, durable paper cups. With its advanced automation and intelligent control system, the ZWJ-III-L ensures smooth, efficient, and high-volume production, making it a valuable investment for businesses in the beverage packaging industry. Built for speed and precision, the ZWJ-III-L incorporates fully automated processes and an intelligent control system that streamline operations from blank feeding to cup forming and bottom sealing. Its high-speed mechanism enables continuous, large-volume output without compromising on structural integrity or visual quality. Each cup is manufactured with uniform wall thickness, secure seams, and excellent leak resistance, ensuring customer satisfaction and brand consistency.

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Parameters

Paper cup size

5-24 oz

Paper cup dimension

D)φ90-115mm (H)40-180mm

(d)φ30-100mm (h)3-15mm

 

Machine speed

80-90pcs/min

Machine net weight 3600-3700kg
Power supply

380V

Rated power

20.6KW

Air consumption

0.4m³/min

Machine size

L2645mm*W2025mm*H1600mm

L2715mm*W2025mm*H1600mm
Paper grams

210-350gsm

Functions

Core Selling Points of High Speed Paper Cup Making Machine

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Control System
  • Feature: Advanced, user-friendly PLC with a color touchscreen HMI (Human-Machine Interface).

  • Buyer Benefit: Simplifies operation and changeovers. Intuitive controls minimize training time and reduce human error. Real-time diagnostics alert you to issues before they cause downtime, maximizing operational efficiency.

Crimping Mold
  • Feature: CNC-machined, high-grade steel molds with precision tempering.

  • Buyer Benefit: Ensures a consistently tight, leak-proof seal on every cup rim and bottom. This superior build quality eliminates one of the most common failure points, drastically reducing maintenance costs and rejected products.

Fan-shaped Piece Feeding
  • Feature: A patented or optimized servo-driven fan-feeding mechanism.

  • Buyer Benefit: Provides smooth, continuous, and jam-free paper blank feeding. This is the cornerstone of High-Speed and Stable Production, preventing paper jams that halt the entire production line and waste material.

The Bottom of the Cup is Formed
  • Feature: Multi-stage, pressurized bottom forming and sealing station.

  • Buyer Benefit: Creates an exceptionally strong, uniform, and leak-proof base. This is critical for customer satisfaction, as it prevents failures with hot or cold beverages, protecting your brand's reputation for quality.

High-Speed and Stable Production
  • What it is: Capable of producing [e.g., 80-120+] cups per minute, depending on model and size.

  • Why it Matters: Directly translates to higher daily output and faster order fulfillment.

Fully Automated Operation
  • What it is: From paper blank feeding to cup ejection and stacking, the process requires minimal human intervention.

  • Why it Matters: Drastically reduces labor costs and reliance on skilled operators. One person can manage multiple machines, significantly improving your factory's productivity and profit margins.

Versatile Cup Size Compatibility
  • What it is: Quick-change tooling allows for production of various cup sizes (e.g., 4oz to 20oz) with minimal changeover time.

  • Why it Matters: Offers incredible production flexibility. Respond quickly to market demands for different cup sizes without investing in separate, dedicated machines for each product line.

Precision Sealing and Crimping Technology
  • What it is: A system engineered to apply perfect heat and pressure for flawless seams.

  • Why it Matters: Eliminates leakers. A leak-proof cup is non-negotiable. This technology enhances product integrity, reduces customer complaints, and saves money by minimizing product waste.

Energy-Efficient and Cost-Effective Design
  • What it is: Incorporates high-efficiency servo motors, optimized heating elements, and intelligent power management.

  • Why it Matters: Lowers your operational expenditure (OPEX). Reduced electricity consumption directly cuts your overhead, making each cup you produce more profitable over the machine's lifetime.

Intelligent Monitoring System
With real-time fault detection and automatic shutdown features, the system ensures operational safety and reduces the risk of production errors. The built-in self-diagnostic function helps operators quickly identify and resolve issues, minimizing downtime.
User-Friendly Control Panel
The intuitive touchscreen interface allows operators to easily adjust settings, monitor production speed, and optimize performance without complex training. The control panel provides real-time data feedback, enabling efficient machine management.
Consistent Cup Quality
By maintaining precise temperature and pressure controls, the machine guarantees uniform cup thickness, secure bonding, and a flawless finish. The machine’s precision heating system ensures proper paper sealing, preventing leaks and defects.
Competitive Pricing with Long-Term Benefits
  • What it is: The machine is priced to offer superior value compared to other brands in its class.

  • Why it Matters: While the initial investment is competitive, the real value is in the Long-Term Benefits: higher uptime, lower maintenance, and reduced operational costs. This means a lower Total Cost of Ownership (TCO) and a faster, greater Return on Investment (ROI).

Why Choose Discover Machinery's?

When you invest in a Discover paper cup machine, you're investing in more than just equipment; you're gaining a strategic partner for your growth.

End-to-End Support

Better Services And Products from Support And Trust

Pre-sales

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Consulting services

The company has a professional sales team that can provide customers with comprehensive product consulting services. Whether you have questions about the technical parameters, performance characteristics, or application areas of the equipment, we will patiently answer your questions to ensure that you purchase the most suitable product.
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Solution Design

We offer customized solution design services, tailoring the most appropriate equipment configuration plans to meet our clients' specific needs. With extensive industry experience and technical expertise, we ensure the feasibility and efficiency of our solutions.
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Factory inspection

We can arrange for customers to visit our company and production sites according to their needs, so that they can gain a more intuitive understanding of our products and production capabilities.

During sale

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Delivery guarantee

We strictly adhere to the delivery dates specified in the contract for production and delivery to ensure that customers receive the required equipment on time. In the event of special circumstances, we will communicate with customers in a timely manner and make every effort to meet their needs.
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Shipping Arrangements

We have established long-term partnerships with multiple logistics companies to provide our customers with safe and efficient transportation services.

After-sales

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Warranty service

Our equipment warranty period is 12 months after successful installation and commissioning.
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Installation & commissioning

The company has a team of experienced technical service personnel who can provide professional installation and commissioning services upon request to ensure that the equipment operates normally in the customer's factory.
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Technical training

Provide customers with comprehensive technical training services to ensure that they are proficient in the use and maintenance of equipment.
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Spare parts supply guarantee

Equipped with a specific list of wear parts, stock standard spare parts for various machine types to ensure timely replacement during repairs.
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Continuous improvement and optimization

Regularly analyze and summarize customer feedback to identify shortcomings in products and services. Address these issues by organizing discussions among relevant departments to formulate improvement measures and optimization plans, continuously improving product quality and after-sales service levels to enhance customer satisfaction.

Customers' Questions and Answers About Paper Cup Machine

What is the maximum proven production speed of your high-speed paper cup machine, and how is this stability achieved?

Our DISCOVER H-Series machines consistently achieve speeds of 160-180 pcs/min. This stability is engineered through a high-torque servo motor system and a hardened steel cam-driven transmission. Unlike cheaper belt-driven systems, this eliminates slippage and ensures synchronized movement, allowing for sustained high-speed paper cup manufacturing with a cycle time deviation of less than ±0.1 seconds.

How do you calculate the ROI for upgrading to a fully automatic high-speed machine like yours?

Calculate ROI using this formula: (Monthly Output × Profit per Cup) / Machine Cost. For example, at 170 cups/min, monthly output is over 7 million cups. If your profit is $0.01/cup, monthly gross profit is ~$70,000. Factoring in a 30% reduction in labor and a 15% reduction in waste, the payback period for our high-speed paper cup machine is typically under 12 months, making it a highly cost-effective paper cup production solution.

What specific mechanisms prevent paper jams and misfeeds at high operating speeds?

We utilize a vacuum-assisted paper blank feeding system with optical sensors to verify each blank's position before the forming cycle. Combined with precision-ground linear guide rails, this ensures a 99.8% successful feed rate even at maximum speed. This directly addresses the primary cause of downtime in high-throughput environments.

What is the energy consumption (kWh) per 10,000 cups produced on your high-speed model?

The DISCOVER H-Series is designed for energy-efficient high-speed production, consuming approximately 9.5 kWh per 10,000 cups. This metric is calculated based on the main drive (7.5 kW), the high-efficiency bottom and side heaters (4.5 kW), and auxiliary systems running at optimal speed. This allows for precise operational cost forecasting.

How is the bottom seal integrity tested and guaranteed for hot beverage cups at your advertised speed?

We employ a PID-controlled, multi-zone infrared heating system that maintains a ±2°C seal temperature. Every machine's output is validated using a peel strength tester (requiring a minimum of 2.8 N/15mm) and a pressure decay leak tester. This rigorous quality assurance ensures that high speed never compromises the leak-proof quality of paper cups.

What is the scheduled maintenance protocol for the main cam and transmission system to ensure long-term reliability?

For maximum durability of high-speed cup machinery, we mandate:

Daily: Check the automatic central lubrication system reservoir.

Weekly: Inspect for wear on cam followers.

Every 500 Hours: Perform an oil analysis on the gearbox.
This proactive schedule prevents unplanned downtime and extends the machine's operational life beyond 100,000 hours.

What is the changeover time for switching between different cup diameters (e.g., from 2oz to 12oz)?

With our quick-change mold cartridge system, a full changeover for diameter and height is achieved in under 20 minutes by a trained operator. This system includes pre-configured settings in the HMI, drastically reducing downtime and making the machine ideal for custom paper cup production runs.

Can this high-speed machine integrate directly with downstream automation like robotic packers and laser coders?

Yes. The machine's PLC is equipped with standard Ethernet/IP and PROFINET interfaces for seamless integration with automated packaging systems. This allows for real-time data exchange and synchronized operation with palletizers and laser coders, creating a truly end-to-end fully automated paper cup production line.

What is your policy and average lead time for supplying critical spare parts globally?

We maintain a global network of certified spare parts hubs. For critical components like servo drives, PLCs, and main cams, our average shipping time is under 48 hours to major industrial regions. This commitment to rapid spare part supply is a cornerstone of our support, minimizing potential production interruptions.

What level of on-site training and technical support is included with the purchase to ensure optimal performance?

Every purchase includes a comprehensive on-site installation and training program conducted by a certified DISCOVER engineer. This covers advanced operation, preventative maintenance, and basic troubleshooting. We ensure your team is fully competent to achieve the machine's rated speed and efficiency, safeguarding your investment from day one.

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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