Name: High Speed Paper Cup Making Machine
Brand: Discover
SKU: 00027
Rating: 4.9 (64 reviews)

High Speed Paper Cup Making Machine

High-Speed

Large-Capacity

Intelligent Automation

The Discover High-Speed Paper Cup Making Machine is the pinnacle of efficiency and reliability in disposable cup manufacturing. Engineered for maximum output with minimal downtime, this fully automated system seamlessly produces a wide range of paper cup sizes with impeccable precision. Incorporating advanced PLC control systems and robust crimping technology, Discover machinery guarantees superior cup quality, reduced material waste, and a rapid return on investment. For businesses aiming to scale production, reduce operational costs, and dominate the competitive packaging market, the Discover paper cup machine is the definitive solution.

Cup sizes: 5-24 oz
Productlon speed: 80-90pcs/min
Paper grams: 210-350gsm
Air consumption: 0.4m³/min

Optional functions

Inspection
Paper Blank Feeder

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General Description

High-Speed Solution for Large-Capacity Paper Cup Production

The ZWJ-III-L Paper Cup Making Machine is engineered for manufacturing large-size 
paper cups (5-24 oz) at speeds of 80-90 pcs/min. Ideal for cold drinks, soft drinks, 
and specialty beverages, this high-speed machine delivers exceptional output without 
compromising quality.

**Key Advantages:** 
- Advanced PLC control system with touchscreen HMI
- CNC-machined high-grade steel molds
- Servo-driven fan-feeding mechanism
- Multi-stage bottom forming and sealing
- Consistent cup quality with leak-proof performance

**Production Capacity:** 
- Cup sizes: 5-24 oz (D90-115mm, H40-180mm)
- Production speed: 80-90 pcs/min
- Paper grams: 210-350gsm

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Parameters

Paper cup size	5-24 oz
Paper cup dimension	D)φ90-115mm (H)40-180mm (d)φ30-100mm (h)3-15mm
Machine speed	80-90pcs/min
Machine net weight	3600-3700kg
Power supply	380V
Rated power	20.6KW
Air consumption	0.4m³/min
Machine size	L2645mmW2025mmH1600mm L2715mmW2025mmH1600mm
Paper grams	210-350gsm

Functions

Core Selling Points of High Speed Paper Cup Making Machine

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Intelligent Control System

- Advanced PLC with color touchscreen HMI
- Real-time diagnostics and fault detection
- Intuitive controls minimize training time

Precision Mold Technology

- CNC-machined high-grade steel molds
- Consistently tight, leak-proof seals
- Reduced maintenance and product rejects

Advanced Feeding Mechanism

- Servo-driven fan-feeding system
- Smooth, continuous, jam-free operation
- Cornerstone of high-speed stable production

High-Speed Stable Production

- 80-90 pcs/min for large cups (5-24 oz)
- Fully automated from blank feeding to cup stacking
- One operator manages multiple machines

Versatile Size Compatibility

- Quick-change tooling system
- Support 5-24 oz cups with minimal changeover time
- Production flexibility for market demands

Energy-Efficient Operation

- High-efficiency servo motors
- Intelligent power management
- Lower operational expenditure (OPEX)

Customers' Questions and Answers About Paper Cup Machine

What is the maximum proven production speed of your high-speed paper cup machine, and how is this stability achieved?

Our DISCOVER H-Series machines consistently achieve speeds of 160-180 pcs/min. This stability is engineered through a high-torque servo motor system and a hardened steel cam-driven transmission. Unlike cheaper belt-driven systems, this eliminates slippage and ensures synchronized movement, allowing for sustained high-speed paper cup manufacturing with a cycle time deviation of less than ±0.1 seconds.

How do you calculate the ROI for upgrading to a fully automatic high-speed machine like yours?

Calculate ROI using this formula: (Monthly Output × Profit per Cup) / Machine Cost.

For the ZWJ-III-L (80-90 pcs/min for large cups 5-24 oz):
- Daily output: ~45,000 cups (at 85 pcs/min, 10 hours)
- Monthly output: ~1.35 million cups (26 working days)
- If your profit is $0.02/cup (large cups typically have higher margins), monthly gross profit is ~$27,000
- Factoring in a 30% reduction in labor and a 15% reduction in waste, the payback period
for our ZWJ-III-L is typically under 18-24 months

For small to medium cups (2-12 oz), we also offer the DISCOVER H-Series machines
(160-180 pcs/min) with even faster ROI. Contact our sales team for detailed ROI
analysis based on your specific cup size and profit margin.

What specific mechanisms prevent paper jams and misfeeds at high operating speeds?

We utilize a vacuum-assisted paper blank feeding system with optical sensors to verify each blank's position before the forming cycle. Combined with precision-ground linear guide rails, this ensures a 99.8% successful feed rate even at maximum speed. This directly addresses the primary cause of downtime in high-throughput environments.

What is the energy consumption (kWh) per 10,000 cups produced on your high-speed model?

The DISCOVER H-Series is designed for energy-efficient high-speed production, consuming approximately 9.5 kWh per 10,000 cups. This metric is calculated based on the main drive (7.5 kW), the high-efficiency bottom and side heaters (4.5 kW), and auxiliary systems running at optimal speed. This allows for precise operational cost forecasting.

How is the bottom seal integrity tested and guaranteed for hot beverage cups at your advertised speed?

We employ a PID-controlled, multi-zone infrared heating system that maintains a ±2°C seal temperature. Every machine's output is validated using a peel strength tester (requiring a minimum of 2.8 N/15mm) and a pressure decay leak tester. This rigorous quality assurance ensures that high speed never compromises the leak-proof quality of paper cups.

What is the scheduled maintenance protocol for the main cam and transmission system to ensure long-term reliability?

For maximum durability of high-speed cup machinery, we mandate:

Daily: Check the automatic central lubrication system reservoir.

Weekly: Inspect for wear on cam followers.

Every 500 Hours: Perform an oil analysis on the gearbox.
This proactive schedule prevents unplanned downtime and extends the machine's operational life beyond 100,000 hours.

What is the changeover time for switching between different cup diameters (e.g., from 2oz to 12oz)?

With our quick-change mold cartridge system, a full changeover for diameter and height is achieved in under 20 minutes by a trained operator. This system includes pre-configured settings in the HMI, drastically reducing downtime and making the machine ideal for custom paper cup production runs.

Can this high-speed machine integrate directly with downstream automation like robotic packers and laser coders?

Yes. The machine's PLC is equipped with standard Ethernet/IP and PROFINET interfaces for seamless integration with automated packaging systems. This allows for real-time data exchange and synchronized operation with palletizers and laser coders, creating a truly end-to-end fully automated paper cup production line.

What is your policy and average lead time for supplying critical spare parts globally?

We maintain a global network of certified spare parts hubs. For critical components like servo drives, PLCs, and main cams, our average shipping time is under 48 hours to major industrial regions. This commitment to rapid spare part supply is a cornerstone of our support, minimizing potential production interruptions.

What level of on-site training and technical support is included with the purchase to ensure optimal performance?

Every purchase includes a comprehensive on-site installation and training program conducted by a certified DISCOVER engineer. This covers advanced operation, preventative maintenance, and basic troubleshooting. We ensure your team is fully competent to achieve the machine's rated speed and efficiency, safeguarding your investment from day one.

High Speed Paper Cup Making Machine

General Description

High-Speed Solution for Large-Capacity Paper Cup Production

Parameters

Functions

Core Selling Points of High Speed Paper Cup Making Machine

End-to-End Support

Pre-sales

Consulting services

Solution Design

Factory inspection

During sale

Delivery guarantee

Shipping Arrangements

After-sales

Warranty service

Installation & commissioning

Technical training

Spare parts supply guarantee

Continuous improvement and optimization

Customers' Questions and Answers About Paper Cup Machine

What is the maximum proven production speed of your high-speed paper cup machine, and how is this stability achieved?

How do you calculate the ROI for upgrading to a fully automatic high-speed machine like yours?

What specific mechanisms prevent paper jams and misfeeds at high operating speeds?

What is the energy consumption (kWh) per 10,000 cups produced on your high-speed model?

How is the bottom seal integrity tested and guaranteed for hot beverage cups at your advertised speed?

What is the scheduled maintenance protocol for the main cam and transmission system to ensure long-term reliability?

What is the changeover time for switching between different cup diameters (e.g., from 2oz to 12oz)?

Can this high-speed machine integrate directly with downstream automation like robotic packers and laser coders?

What is your policy and average lead time for supplying critical spare parts globally?

What level of on-site training and technical support is included with the purchase to ensure optimal performance?

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