Intelligent Paper Bowl Machine

High-Speed

Intelligent

Versatile

Precision

DWJ-IV Intelligent Paper Bowl Machine is a machine use for production of large size paper bowl which has 150-185 mm top diameter. It is a cutting-edge solution for high-quality paper bowl production. It features high-speed and precision-based performance, perfectly meeting the demands of modern food packaging industries for efficiency, durability, and performance.

Max. top diameter: 185mm
Max. height: 136mm
Production speed: 70-80bowl/min
Air consumption: 0.6m³/min

Optional functions

Inspection
Paper Blank Feeder

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General Description

High-Efficiency Manufacturing Solution

Discover Machinery's presents the DWJ-IV, a cutting-edge solution for high-speed, precision-based paper bowl production. This advanced paper bowl making machine is engineered to meet the demands of modern food packaging industries, ensuring superior efficiency, durability, and performance. Driven by a Double open type Cylindrical Cam, it ensures stable operation. The Uninterrupted integral spray lubrication system reduces wear, while the Swiss Leister air heater for bottom heating guarantees consistent heating quality. With a robust integral machine base and linear guide paper conveyor, it enhances operational smoothness—making it a reliable choice for high-standard paper bowl manufacturing.

Driven by Double open type Cylindrical Cam

Uninterrupted integral spray lubrication system

Gear transmission

Bottom heating adopts Swiss Leister air heater

Integral machine base

Paper sheets conveyor system adopts linear guide

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Parameters

Max. top diameter	185mm
Max. height	136mm
Production speed	70-80pcs/min
Rated Power	29kw
Air consumption	0.6 m³/min
Net weight	8500kg
Dimension	L3600W1720H1962

Functions

Core Selling Points of Intelligent Paper Bowl Machine

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Cup mouth forming

After the bottom of the cup is formed, it is softened and lubricated at the oiling station to the cup mouth, and then the roll mouth station is turned, and after the cup mouth mold stamping on the pre-roll and re-roll positions, the final cup mouth is formed, and the quality of these parts directly affects the curling effect of the paper cup mouth, such as the flatness and tightness of the curling edge.

Paper feeding device

The paper feeding mechanism discharges the fan sheet on the paper supply holder through the suction cup, and the conveying mechanism then sends the fan sheet to the next position.

The bottom of the cup is formed

Through the web automatic feeding device and the circular punching mechanism, the bottom of the cup is punched and formed; After the bottom of the cup body is preheated and heated, the bottom of the cup is sealed with the cup body by the bottom rolling device.

High-Speed and Fully Automated Production

The DWJ-IV integrates multiple processes, including paper feeding, sealing, heating, bottom punching, and curling. This seamless automation reduces manual labor, enhances production speed, and ensures uniform product quality.

Intelligent Control System

Equipped with a user-friendly touchscreen interface, the machine offers real-time monitoring and automated fault detection. Operators can quickly adjust settings for different bowl sizes, optimizing efficiency.

Versatile Manufacturing Capabilities

As a leading paper bowl maker machine, the DWJ-IV supports various paper materials, including PE-coated and biodegradable options. It accommodates multiple bowl sizes, making it ideal for diverse applications in food packaging, catering, and retail industries.

Robust and Durable Construction

Designed with a reinforced frame, this paper bowl machine products model minimizes vibrations and ensures long-term stability. Precision forming technology guarantees smooth, high-quality bowl edges, reducing waste and improving product consistency.

Energy-Efficient and Cost-Effective

The optimized heating system maintains precise temperature control while minimizing energy consumption. Its low-maintenance design reduces operational costs, making it a smart investment for businesses seeking long-term profitability.

Why Choose Discover Machinery's?

As a trusted provider of paper bowl making machine solutions, Discover Machinery's delivers high-performance equipment tailored to industry needs. The DWJ-IV combines automation, efficiency, and precision, ensuring businesses achieve maximum productivity with minimal waste.

For more details on our paper bowl machine products, contact Discover Machinery's today and upgrade your production capabilities!

Customers' Questions and Answers About Paper Bowl Machine

What does

What is the production capacity range, and how is high speed maintained without compromising bowl structure?

The DISCOVER IB-120 produces 100-130 bowls per minute. Speed stability is achieved through a servo-driven indexing system and balanced mold design, which distributes forming force evenly to prevent deformation, making it ideal for high-volume disposable bowl manufacturing.

How does the machine guarantee a strong, leak-proof bottom seal for liquid-based foods?

We use a dual-stage bottom sealing process: pre-heating followed by high-pressure (0.45 MPa) sealing with PID-controlled temperature. Each bowl undergoes a automated weight test (filled with 100ml liquid for 5 mins) to validate seal integrity, ensuring food-safe paper bowl production.

What is the ROI calculation model for a mid-scale food packaging business?

ROI is typically 10-15 months. Calculation: (Monthly bowls produced × Profit per bowl) / Machine cost. At 120 bowls/min, monthly output exceeds 4 million units. Factoring in 25% labor reduction and 3% material waste decrease, the intelligent bowl machine ROI is highly attractive for scaling businesses.

How quickly can operators changeover between different bowl diameters and depths?

Our tool-less adjustment system allows changeover in under 15 minutes. The HMI stores 15+ preset profiles for dimensions from 300ml to 1500ml capacity, enabling flexible custom bowl production with minimal downtime.

What paper specifications and sustainable materials can the machine process?

The machine processes 180-350 GSM paper, including PLA-coated and recycled pulp materials. The intelligent feeder detects material variations and auto-adjusts parameters, supporting eco-friendly disposable bowl manufacturing.

How does the intelligent system reduce energy consumption during operation?

The energy-saving mode reduces power by 30% during idle periods. Total consumption is 6.8 kW/h, with heat recovery from sealing stations pre-warming incoming paper. This makes it a high-efficiency paper bowl machine for cost-conscious operations.

What data does the machine collect for quality traceability and process optimization?

It logs real-time OEE, defect rates, and material usage via an SQL database. This data supports predictive maintenance alerts and provides traceability for food safety certifications (ISO 22000, BRCGS), which is critical for compliant food packaging production.

Can this standalone machine integrate into a complete automated packaging line?

Yes. It features EtherNet/IP and PROFINET connectivity for synchronization with upstream printing and downstream lidding/packing systems. This enables a fully automated bowl production line with centralized monitoring and control.

What technical support and warranty are included to ensure maximum uptime?

We provide a 24-month comprehensive warranty, on-site installation, and operator training. Our support includes 24/7 remote diagnostics, guaranteed 48-hour spare parts delivery, and annual preventive maintenance visits to ensure >96% operational availability.

Intelligent Paper Bowl Machine

General Description

High-Efficiency Manufacturing Solution

Parameters

Functions

Core Selling Points of Intelligent Paper Bowl Machine

End-to-End Support

Pre-sales

Consulting services

Solution Design

Factory inspection

During sale

Delivery guarantee

Shipping Arrangements

After-sales

Warranty service

Installation & commissioning

Technical training

Spare parts supply guarantee

Continuous improvement and optimization

Customers' Questions and Answers About Paper Bowl Machine

What does

What is the production capacity range, and how is high speed maintained without compromising bowl structure?

How does the machine guarantee a strong, leak-proof bottom seal for liquid-based foods?

What is the ROI calculation model for a mid-scale food packaging business?

How quickly can operators changeover between different bowl diameters and depths?

What paper specifications and sustainable materials can the machine process?

How does the intelligent system reduce energy consumption during operation?

What data does the machine collect for quality traceability and process optimization?

Can this standalone machine integrate into a complete automated packaging line?

What technical support and warranty are included to ensure maximum uptime?

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