Automatic Packing Machine
ZDJ-A

Automatic Packing Machine

Precision

Efficiency

Cost-Effectivenes

Automatically collect and count formed cups as well as pack stacked cups into plastic film and finish closure automatically.

  • Packing speed: 15lines/min
  • Packing in diameter: 90mm-150mm
  • Packing in length: 350mm-700mm
  • Film thickness: 15UM-40UM
Optional functions
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General Description

Discover Machinery's is a trusted provider of advanced packaging solutions, offering high-speed and precision-engineered paper cup packing machines to streamline your production line. Designed to enhance efficiency and accuracy, our machines provide a fully automated packaging process, reducing labor costs while increasing productivity. Whether you need to pack small or large batches, our equipment ensures consistent results, making it the ideal choice for businesses in the food and beverage industry.

As an optional equipment in the paper cup manufacturing line, automatic paper container counting packaging machine can automatically collect and count forming paper cup and then package the stacking paper cups in a plastic film and sealing finally. The kind of paper cup packaging machine is applied to package all kinds of disposable paper cup and disposable paper bowl. The packaging speed is up to 15 bags/min. Besides, the paper container packaging machine can connect four paper cup forming machine at the same time and can convey product to designated spot by conveyor according to the requirement of customers.

Functions

Core Selling Points of Automatic Packing Machine

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Automatic Counting and Stacking
The machine precisely counts and stacks paper cups before packaging, eliminating errors and ensuring batch consistency. This feature improves productivity by minimizing manual labor and maximizing efficiency.
High-Speed Packaging Performance
With its robust design and optimized mechanics, our paper cup packaging machine operates at high speeds, accommodating large-scale production needs. It ensures smooth and rapid packaging without compromising the quality of the paper cups.
Versatile Packaging Capabilities
Versatile Packaging Capabilities
Adjustable Cup Size Compatibility
Designed to accommodate different cup sizes, our paper cup packing machine can be adjusted easily to handle various dimensions without the need for extensive reconfiguration. This flexibility ensures seamless operation for diverse production lines.
User-Friendly Control System
Equipped with an intuitive touchscreen interface, the machine allows operators to control and adjust packaging parameters effortlessly. The easy-to-navigate system enhances usability, reducing training time and increasing efficiency.
Energy-Efficient and Eco-Friendly Design
Energy efficiency is a key focus of our paper cup packing machine. With advanced motor control and optimized power consumption, our machine reduces energy waste while maintaining high-speed operation, helping businesses lower costs and meet sustainability goals.
Sturdy and Hygienic Stainless Steel Structure
Built from durable stainless steel, our paper cup packaging machine ensures long-lasting performance and easy maintenance. Its hygienic design makes it ideal for food and beverage packaging, meeting industry safety standards.
Seamless Integration with Production Lines
Our machine is designed to integrate seamlessly with paper cup forming machines, ensuring an uninterrupted production flow. This automated connection eliminates bottlenecks, increasing overall efficiency.
Control system
Button operation panel, the operator can set the packing quantity, packaging speed, heat sealing temperature and other parameters through the operation interface, and can also monitor the running status of the baler in real time, such as fault alarm, count display, etc.
Conveying components
Including the bottom frame, support plate and conveyor belt, etc., the mechanical push plate is used to adjust and align the position of the paper cups sent over, so as to ensure that the paper cups are arranged neatly and in the same direction before entering the conveyor belt. The conveyor belt is used to convey the paper cups, so that the paper cups stay at the designated position, which is convenient for packaging operations.
Film transfer
It is composed of support rollers, guide rollers and film struts, etc., which are used to convey film materials, stretch the film and guide it to a suitable position for packaging paper cups.The lower part of the machine contains a horizontal knife and a vertical knife vertically set to cut and seal the film to complete the sealing work.

General Description

Packing speed 15lines/min
Packing in diameter 90mm-150mm
Packing in length 350mm-700mm
Packaging film thickness 15UM-40UM
Net weight 800kg
Power supply 380V
Rated power 4.5KW
Air consumption 0.1m³/min
Dimension

L2000mm*W1130mm*H1870mm

Add a conveyor belt

L2870mm*W1130mm*H1870mm

Options
Optional Type Function
Optional Air Exhausting Function
Optional Packing Film Mark Tracing Function
  Finished Cup Automatic Dividing
  Automatic Waste Collecting
Optional Disinfection By Ultraviolet Light

Customers' Questions and Answers About Ancillary Equipments

Are the DISCOVERY Paper Cup Making Ancillary Equipments compliant with international safety and food-grade standards?

Yes, all models strictly comply with international standards, ensuring compliance with the production requirements of global markets:

  • Safety standards: Pass CE (EU), UL (USA), ISO 12100 (machinery safety) certifications. All moving parts (e.g., conveyor belts, gears) are equipped with safety guards; emergency stop buttons are installed at 2-3 positions on each equipment (easy to reach in case of danger).
  • Food-grade standards: For equipments that come into contact with cups (e.g., inspection machine’s conveying rollers, stacking machine’s cup holders), the materials are food-grade stainless steel (304) or FDA-approved plastics — no harmful substances (like BPA) will migrate to the cups.
  • Quality management: The production process of the auxiliary equipments complies with ISO 9001 standards, and each equipment undergoes a 72-hour continuous operation test before delivery (ensuring stable performance).

How to choose the right DISCOVERY Paper Cup Making Ancillary Equipments for my production scale?

DISCOVERY provides targeted selection suggestions based on your daily cup output and product type, avoiding "over-purchase" or "under-matching":

  • Small-scale production (≤100,000 cups/day): It is recommended to choose 2-3 core equipments — automatic paper roll feeding machine (reduces manual labor) + cup counting & stacking machine (improves packing efficiency).
  • Medium-scale production (100,000-500,000 cups/day): It is recommended to match a "semi-automated set" — feeding machine + automatic inspection machine + stacking machine (ensures quality while improving efficiency).
  • Large-scale production (>500,000 cups/day): It is recommended to choose the "full-automated line" — feeding machine + waste recycling machine + inspection machine + drying machine + stacking machine (realizes unmanned operation from material to finished product).

Before purchasing, you can provide your production scale and product specifications (cup size, material), and our team will send a free customized selection plan within 1 working day.

What installation conditions are required for the DISCOVERY Paper Cup Making Ancillary Equipments?

The installation requirements of the DISCOVERY Paper Cup Making Ancillary Equipments are simple, and no special factory transformation is needed:

  • Space requirement: Most single auxiliary equipments have a compact footprint — e.g., the automatic inspection machine is 1.8m (length) × 0.8m (width) × 1.5m (height); the paper roll feeding machine is 2.0m × 1.0m × 1.8m.
  • Power & air supply:
    1. Power supply: 220V/380V (50/60Hz, customizable for different regions); the maximum power of a single equipment is ≤3kW (no need for dedicated high-voltage lines).
    2. Compressed air: Only the inspection machine and stacking machine need compressed air (0.5-0.7MPa, flow rate ≥0.1m³/min) — compatible with most factory air compressors.
  • Installation support: DISCOVERY provides a detailed English installation manual and video guide; if you need it, we can also arrange a remote installation verification (free of charge) to ensure correct docking with the main machine.

What is the warranty period of the DISCOVERY Paper Cup Making Ancillary Equipments, and what after-sales services are provided?

DISCOVERY provides comprehensive after-sales support to ensure the stable operation of the Paper Cup Making Ancillary Equipments:

  • Warranty period: 12 months for the entire machine (including core components like sensors, motors, and control panels); 6 months for 易损 parts (e.g., conveyor belts, detection probes).
  • Technical support: 24/7 online consultation via WhatsApp/email (response within 1 hour); for complex faults, remote debugging via video call (supported by English-speaking engineers).
  • On-site service: If remote debugging fails, DISCOVERY can arrange on-site maintenance (available in 30+ countries, including the USA, Germany, India, and Brazil) — the service fee is waived during the warranty period, and only travel expenses are charged after the warranty.
  • Spare parts supply: Common spare parts are stocked in 6 global warehouses, ensuring delivery within 3-5 working days.

Can the DISCOVERY Paper Cup Making Ancillary Equipments be customized for specific production needs?

Yes, customization is supported for most products in the DISCOVERY Paper Cup Making Ancillary Equipments range to match your unique production scenarios:

  • Size customization: For example, if you produce extra-large cups (500ml-1L) or mini cups (30ml-50ml), the inspection machine’s detection range and the stacking machine’s cup holder size can be adjusted.
  • Function customization: For example, adding a "UV sterilization module" to the cup conveying line (for food-grade cup production), or adding a "data recording function" to the inspection machine (automatically generating daily/weekly quality reports).
  • Integration customization: If you need to connect multiple auxiliary equipments (e.g., feeding machine → main machine → inspection machine → stacking machine) into a fully automated line, DISCOVERY can provide a customized control system to realize unified operation and data monitoring.

The customization lead time is usually 2-3 weeks, and no extra design fee is charged for standard customization needs.

Do the DISCOVERY Paper Cup Making Ancillary Equipments have energy-saving and environmental protection designs?

Yes, all DISCOVERY Paper Cup Making Ancillary Equipments integrate energy-saving and environmental protection features to meet the global "sustainable production" trend:

  • Energy-saving design: The core components (such as motors of feeding machines and fans of drying machines) use IE3-level high-efficiency motors, which reduce energy consumption by 15%-20% compared with ordinary motors; the drying machine also has an intelligent temperature control function (automatically adjusts temperature according to cup material, avoiding energy waste).
  • Environmental protection design: The waste paper recycling machine can crush leftover paper into recyclable paper pulp (directly sold to paper mills) or reprocessed into small paper pads; all plastic parts of the equipments use recyclable PP materials (complying with EU RoHS standards).

Can the DISCOVERY Paper Cup Making Ancillary Equipments help reduce labor costs?

Absolutely—reducing labor dependence is a key design goal of the DISCOVERY Paper Cup Making Ancillary Equipments, and the specific labor-saving effects are reflected in multiple links:

  • Feeding link: The automatic paper roll feeding machine replaces 1-2 manual workers (no need to manually lift and load 50-100kg paper rolls);
  • Inspection link: The automatic inspection machine replaces 3-4 manual inspectors (avoids eye fatigue and missed inspections caused by long-term work);
  • Packing link: The cup counting & stacking machine replaces 1 manual sorter (automatically completes counting, stacking, and conveying to the packing table).

Taking a medium-sized factory with a daily output of 500,000 cups as an example, the full set of auxiliary equipments can reduce 5-7 labor positions, saving about $3,000-$5,000 in monthly labor costs.

How does the automatic inspection machine in DISCOVERY Paper Cup Making Ancillary Equipments ensure cup quality?

The automatic inspection machine is a core product in the range, focusing on solving the problem of "high manual inspection error rate and low efficiency":

  1. Multi-dimensional detection: It can simultaneously detect 5 key quality indicators—cup body leakage (using air pressure testing), rim burrs (using optical sensors), wall thickness uniformity (using laser scanning), printing position deviation (using image comparison), and cup height accuracy (using mechanical measuring heads).
  2. High precision & efficiency: The detection accuracy is ≤0.1mm, and the speed can reach 80-120 cups per minute (equivalent to the efficiency of 3-4 manual inspectors).
  3. Real-time linkage: When a defective cup is detected, it will automatically push the cup to the waste bin, and synchronously send a signal to the main cup-making machine (if connected) to remind it to adjust parameters (e.g., if multiple leakage cups appear, it will prompt to check the bonding temperature).

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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