Intelligent Paper Lid Machine p-c-2.webp
ZGJ-IV

Paper Lid Forming Machine

Leak-proof lid

High-speed 

Precision-crimped

The Discover High-Speed Paper Cup & Lid Making Machine ensures leak-proof, precision-crimped products at maximum output. Its fully automated, energy-efficient design with versatile size compatibility guarantees stable production, reduces operational costs, and delivers a superior ROI for quality-driven packaging manufacturers.

  • Max. top diameter: 100mm
  • Max. height: 25mm
  • Production speed: 100pcs/min
  • Air consumption: 0.6 m³/min
Optional functions
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General Description

Discover Paper Lid Forming Machine: The Ultimate Leak-Proof Guarantee for Your Brand. Engineered to eliminate production bottlenecks and customer complaints, our fully automatic lid former delivers precision-crimped, perfectly sealing lids at unmatched speeds. With an industrial-grade PLC control system and patented crimping technology, it ensures zero-defect outputseamless line integration, and dramatically reduced operational costs. For packaging manufacturers who cannot compromise on quality, the Discover machine is the definitive solution to protect your reputation and maximize your ROI.

1. Dual Open-Type Cylindrical Cam Drive Mechanism

  • The machine is powered by a robust dual open-type cylindrical cam system, ensuring precise and synchronized movements for high-speed operation.

2. Integrated Continuous Spray Lubrication System

  • An uninterrupted integral spray lubrication system automatically and consistently lubricates critical moving parts, reducing wear and ensuring long-term stability.

3. Swiss Leister Bottom Air Heating System

  • The bottom heating process utilizes a Swiss Leister air heater, providing fast, uniform, and reliable heat for perfect cup base formation.

4. Linear Guide Paper Sheet Conveyor System

  • The paper sheet feeding and conveyance employ a linear guide system, guaranteeing smooth, precise, and low-friction transfer of materials.

5. Rigid Unibody Machine Base Frame

  • Constructed with an integral, one-piece base, the machine achieves exceptional structural integrity, minimizing vibration and maintaining alignment for consistent performance.

6. Precision Gear Transmission System

  • Power is transmitted through a high-precision gear drive system, ensuring efficient, stable, and low-noise operation throughout the production cycle.

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Parameters

Max. top diameter 100mm
Max. height 25mm
Production speed 100pcs/min
Rated Power 27.5kw
Air consumption 0.6m³/min
Net weight 4200kg
Dimension L2250*W1420*H1800

Functions

Core Selling Points of Paper Lid Forming Machine

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Control System
  • Feature & Benefit: Advanced Industrial PLC with intuitive HMI. Allows for recipe storage, real-time monitoring, and diagnostic alerts.

  • Pain Point Solved: Eliminates complex setup and guesswork. Prevents costly downtime through predictive maintenance alerts, ensuring continuous production flow.

Crimping Mold (The Heart of Reliability)
  • Feature & Benefit: High-precision, CNC-machined and hardened steel molds with uniform temperature control.

  • Pain Point Solved: Permanently solves the core issues of loose-fitting and leaky lids. Exceptional durability means lower long-term maintenance costs and consistent, perfect crimping.

Fan-shaped Piece Feeding
  • Feature & Benefit: Optimized servo-driven separation and vacuum suction system.

  • Pain Point Solved: Eradicates double-sheet feeding and jams, which are primary causes of machine stoppages. This is fundamental to achieving true 

Precision Forming & Curling Technology
  • Feature & Benefit: Multi-stage forming process with controlled pressure and heat application for the perfect lid curl.

  • Pain Point Solved: Creates a smooth, secure, and user-friendly curl that provides an airtight seal and enhances the end-consumer's experience, directly protecting your brand's image.

High-Speed and Stable Production
  • Expert Claim: Achieves production speeds of 120-150 lids per minute with industry-leading uptime, thanks to its robust construction and vibration-dampening technology.

  • Buyer's Benefit: Meets the demands of high-volume cup production lines, eliminating the lid-forming bottleneck and guaranteeing on-time order fulfillment.

Fully Automated Operation
  • Expert Claim: Features automated blank loading and finished lid stacking.

  • Buyer's Benefit: Drastically reduces labor costs and operator intervention, enabling one person to manage multiple machines for a significantly higher return on investment.

Versatile Lid Size Compatibility
  • Expert Claim: Quick-change mold system and digital parameter recall allow for rapid switchovers (under 5 minutes) between various diameters and styles (flat, domed).

  • Buyer's Benefit: Provides unparalleled production flexibility to respond to market trends and small-batch orders without investing in additional dedicated machines.

Precision Sealing and Crimping Technology
  • Expert Claim: Incorporates closed-loop temperature control and real-time pressure monitoring to ensure every lid meets the exact same quality standard.

  • Buyer's Benefit: Directly addresses the #1 pain point: leakage. This technology is your insurance policy against product failure and damaged brand reputation.

Energy-Efficient and Cost-Effective Design
  • Expert Claim: Utilizes high-efficiency servo motors and smart heating systems, reducing energy consumption by over 20% compared to conventional machines.

  • Buyer's Benefit: Lowers operational overhead, improves sustainability credentials, and increases per-unit profitability over the entire lifecycle of the machine.

Competitive Pricing with Long-Term Benefits
  • Expert Claim: We offer a competitive initial investment with a transparent Total Cost of Ownership (TCO).

  • Buyer's Benefit: The real value lies in the long-term benefits: superior reliability, higher resale value, and minimal unplanned maintenance, leading to a faster and greater Return on Investment (ROI).

Why Choose Discover Machinery's?
  • Engineered for Your Business Case: We understand that a leaking lid results in a lost customer. Our design philosophy is rooted in solving this fundamental business problem, not just selling equipment.

  • Data-Backed Performance Guarantees: We provide performance metrics based on OEE (Overall Equipment Effectiveness) and MTBF (Mean Time Between Failures), giving you confidence in your investment through verifiable data.

  • Global Compliance, Localized Partnership: Our machines are certified to international standards (CE). We support you with local spare parts, training, and a responsive service network to maximize your productivity.

  • Future-Proof Technology: Our modular platform allows for upgrades to accommodate new sustainable materials and designs, ensuring your operation remains competitive for years to come.

  • A Partnership Built on Transparency: We act as an extension of your team, providing detailed ROI analyses and ongoing technical support to ensure you achieve your production and financial goals.

End-to-End Support

Better Services And Products from Support And Trust

Pre-sales

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Consulting services

The company has a professional sales team that can provide customers with comprehensive product consulting services. Whether you have questions about the technical parameters, performance characteristics, or application areas of the equipment, we will patiently answer your questions to ensure that you purchase the most suitable product.
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Solution Design

We offer customized solution design services, tailoring the most appropriate equipment configuration plans to meet our clients' specific needs. With extensive industry experience and technical expertise, we ensure the feasibility and efficiency of our solutions.
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Factory inspection

We can arrange for customers to visit our company and production sites according to their needs, so that they can gain a more intuitive understanding of our products and production capabilities.

During sale

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Delivery guarantee

We strictly adhere to the delivery dates specified in the contract for production and delivery to ensure that customers receive the required equipment on time. In the event of special circumstances, we will communicate with customers in a timely manner and make every effort to meet their needs.
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Shipping Arrangements

We have established long-term partnerships with multiple logistics companies to provide our customers with safe and efficient transportation services.

After-sales

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Warranty service

Our equipment warranty period is 12 months after successful installation and commissioning.
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Installation & commissioning

The company has a team of experienced technical service personnel who can provide professional installation and commissioning services upon request to ensure that the equipment operates normally in the customer's factory.
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Technical training

Provide customers with comprehensive technical training services to ensure that they are proficient in the use and maintenance of equipment.
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Spare parts supply guarantee

Equipped with a specific list of wear parts, stock standard spare parts for various machine types to ensure timely replacement during repairs.
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Continuous improvement and optimization

Regularly analyze and summarize customer feedback to identify shortcomings in products and services. Address these issues by organizing discussions among relevant departments to formulate improvement measures and optimization plans, continuously improving product quality and after-sales service levels to enhance customer satisfaction.

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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
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Products and solutions to support a wide range of production needs
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Service & Support

Our paper cup machine service is supported by a dedicated team of professionals, from providing pre-sales advice and customizing machines to meet specific production requirements, to providing ongoing post-sales support and guidance.

  • Genuine parts ensure long-term availability
  • Seamless installation by technicians
  • Digital back-office management and compatible systems
mb-1.webp
Products and solutions to support a wide range of production needs
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